| KYORAKU CO., LTD. Patent applications |
| Patent application number | Title | Published |
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| 20120080872 | IMPACT ABSORBER - An impact absorber is provided in a trim of a vehicle for protecting a waist portion of a passenger. The impact absorber includes: a first portion corresponding to the pubis of the passenger; and a second portion corresponding to the ilium of the passenger. Stress generated in the first portion when the passenger hits the trim has a first predetermined value or less, and stress generated in the second portion when the passenger hits on the trim has a second predetermined value or more, the second predetermined value being greater than the first predetermined value. | 04-05-2012 |
| 20120061886 | MOLDING APPARATUS AND MOLDING METHOD - The present invention provides a molding apparatus by which it is possible to make a frame located around a mold contact thermoplastic resin. In the molding apparatus of the present invention, the thermoplastic resin extruded from an extruding machine in a sheet form is adsorbed onto a cavity surface of the mold. As a result, the thermoplastic resin is shaped into a shape according to the cavity surface. The molding apparatus includes a frame that is positioned around the mold and is movable relative to the mold. In the frame, a suction part to suck the thermoplastic resin is provided. | 03-15-2012 |
| 20120060960 | DUCT MOLDING METHOD AND DUCT - The present invention provides a duct molding method by which it is possible to improve the adhesion of a sheet. In the duct molding method of the present invention, a molten thermoplastic resin sheet is positioned between molds. Subsequently, the thermoplastic resin sheet (P) is absorbed onto cavity surfaces of the molds and the molds are closed. Thereby, a duct is molded. | 03-15-2012 |
| 20120024459 | METHOD FOR MANUFACTURING MULTILAYER FOAM - A method for manufacturing multilayer foam where easy generation of dead air and improvement in foam magnification is offered. Multilayer resin that has non-foam layer outside foam layer is pushed out, the innermost side of the multilayer resin is bonded mutually, and multilayer resin laminating body is formed. Multilayer resin laminating body is clamped in the empty space between outermost side of multilayer resin laminating body and cavity side with metal mold. Multilayer resin laminating body is molded in the shape along cavity side, and the multilayer foam is molded. | 02-02-2012 |
| 20110315311 | VEHICLE INTERIOR PANEL AND PRODUCING METHOD THEREOF - A method of producing a vehicle interior panel having a hollow double-walled structure made of thermoplastic comprising, blow molding with a pair of mold halves including a first mold with a shape transfer surface having a three dimensional pattern, and a second mold, clamping a cover material being formed by at least a double-layer structure arranged between a cavity of said first mold and a parison of thermoplastic such that a resin sheet layer without a through hole and without a three dimensional pattern faces a cavity of said first mold, introducing a pressurized fluid into the parison to press the cover material and the parison against a cavity surface, thereby integrally laminating said cover material to an outer surface of a first wall of the panel having the hollow double-walled structure and transferring said three dimensional pattern of said first mold half to said resin sheet. | 12-29-2011 |
| 20110303355 | RESIN LAMINATE MANUFACTURING METHOD - An object is to provide a method for manufacturing a resin laminate IOU, the method being capable of achieving satisfactory reduction in weight and wall thickness while ensuring manufacture efficiency and product quality. To accomplish the object, a resin laminate manufacturing method includes a step of providing a pair of split mold blocks one of which has a cavity provided with a plurality of protrusions each extending toward the other one, and preparing two molten thermoplastic resin sheets each having a thickness adjusted, a step of feeding the two molten thermoplastic resin sheets between the pair of split mold blocks with a predetermined gap left therebetween such that each thermoplastic resin sheet protrudes around annular pinch-off parts, a step of forming a hermetic space between one of the sheets and the cavity of the one mold block opposed to an outer surface of the one sheet, a step of sucking air in the hermetic space from the one mold block side, pressing the outer surface of the one sheet against the cavity of the one mold block to shape the one sheet, and forming cup-shaped portions, and a step of clamping the pair of mold blocks, welding peripheral edges of the two molten thermoplastic resin sheets to each other, and welding the bottoms of the cup-shaped portions formed on the one sheet to an inner surface of the other sheet. According to this method, in the resin laminate thus manufactured, the two sheets are substantially equal in thickness to each other. | 12-15-2011 |
| 20110262736 | SKINNED PANEL AND METHOD OF MOLDING THEREOF - A skinned panel for stably molding a thin skin material and a molding method thereof. An extruding device is configured to extrude a pair of multilayered resin sheets, each of which has a lamination structure of an inner layer made of a foamed resin and an outer layer made of a non-foamed resin that is changed into a skin material of a sandwich panel as a skinned panel. The pair of the resin sheets is abutted to the circumferential part of the pair of the split molds for producing sealed spaces. The sealed spaces are sucked for pressing the pair of the resin sheets onto cavities of the pair of the split molds. Accordingly, the pair of the resin sheets is formed in a shape substantially identical to the outline of the sandwich panel. | 10-27-2011 |
| 20110127688 | METHOD FOR MANUFACTURING MOLDED FOAM - A method for manufacturing molded foam which uses cheap materials, is light in weight and which is excellent in impact resistance. In the method for manufacturing molded foam, propylene homopolymer with a long chain branch, propylene ethylene block copolymer and low density polyethylene are mixed in the base resin at a prescribed mixing ratio. A blowing agent is added to carry outfoaming. A prescribed mixing ratio is determined based on the value arrived at by a multiplying melt tension of each material mixed with the melt flow rate and the Tensile Rupture Elongation. | 06-02-2011 |
| 20110104414 | METHOD FOR MOLDING MOLDED FOAM, AND MOLDED FOAM - The invention provides a molded foam molding method capable of obtaining a molded foam in which pinholes may not be formed with ease even when a blow ratio is high and which has a high expansion ratio. The invention also provides a molded foam which includes no pinholes, is reduced in weight, and is excellent in heat insulating property. The molding method includes blending a polypropylene-based resin having an equilibrium compliance from 2.0 to 6.0 (10 | 05-05-2011 |
| 20110101561 | METHOD FOR FORMING RESIN MOLDED ARTICLES - A method for forming a resin molded article includes a step of extruding a thermoplastic resin intermittently at a predetermined speed from an extrusion slit, such that the resin droops downward in a shape of a sheet. The method further includes the steps of: feeding the extruded sheet-shaped resin downward by a pair of rollers; and forming the sheet-shaped resin with a mold. In the step of feeding the sheet-shaped resin, one of the rollers is pressed against the other, but not to the extent of crushing the sheet-shaped resin, regardless of the thickness of the sheet-shaped resin. In addition, a surface temperature of each of the rollers is set lower than a temperature of the sheet-shaped resin and within a predetermined temperature range. This method can prevent sliding contact between the rollers and the sheet, while preventing the sheet from being wound around the rollers. | 05-05-2011 |
| 20110101558 | METHOD FOR MANUFACTURING MOLDED FOAM - An object of the invention is to provide a method for manufacturing a molded foam which is lightweight and excellent in strength. According to the invention, a method for manufacturing a molded foam from a foamed parison includes: an extruding step of extruding a resin blend containing a foaming agent and a thermoplastic resin to form a foamed parison; an attaching step of closely attaching facing portions of an inner wall surface of the foamed parison to each other to form a foamed parison laminated body; a mold clamping step of sealing and mold clamping the foamed parison laminated body by clamping the foamed parison laminated body by split mold blocks; and a sucking step of sucking air between the split mold blocks to reduce a pressure between the split mold blocks, after the attaching step and the mold clamping step. | 05-05-2011 |
| 20110073211 | METHOD FOR MANUFACTURING CLIMATE CONTROL DUCT, AND CLIMATE CONTROL DUCT - The invention provides a method for manufacturing a climate control duct, the method capable of improving a characteristic of transferring a shape of a protrusion onto a surface of a duct and capable of preventing reduction in ventilation efficiency. In order to manufacture a climate control duct having a protrusion formed on an outer peripheral surface thereof, the method includes subjecting an extruded foamed resin to blow molding by use of a duct-shaped mold in which a groove for transfer of a shape of the protrusion is formed on at least part of a surface thereof. Herein, the following relations are satisfied: 0.5 mm| 03-31-2011 | |
| 20110048571 | BLOW-MOLDED FOAM AND PROCESS FOR PRODUCING THE SAME - An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 μm. The foamed cell has a cell diameter having a standard deviation of less than 40 μm in a thickness direction of the wall portion. | 03-03-2011 |
| 20100086755 | OXYGEN BARRIER MULTILAYER STRUCTURE, AND MULTILAYER PACKAGING MATERIAL AND MULTILAYER CONTAINER USING SAME - An oxygen barrier multilayer material for containers is developed that selectively shields oxygen from the outside and also shields volatile substances by-produced by oxidation reaction. Provided are a selective oxygen absorbent multilayer structure produced by co-extrusion having an oxygen absorbing layer containing an oxygen absorbing resin composition, an inner barrier layer (A) and an outer barrier layer (C) arranged inside and outside the oxygen absorbing layer, in which the oxygen transmission rate of the outer barrier layer (C) is smaller than the oxygen transmission rate of the inner barrier layer (A), and a multilayer packaging material and a multilayer container, using the selective oxygen absorbent multilayer structure. | 04-08-2010 |
| 20090029083 | RESIN PANEL AND METHOD OF PRODUCING THE SAME - Provided is a resin panel produced such that the positioning of a reinforcing material can be precisely done, rattling movement is prevented and distortion by molding shrinkage is not caused because the reinforcing materials are maintained in the foam. | 01-29-2009 |
| 20080261016 | Blow Molded Article With Surface Skin and Method for Production Thereof - Provided are a blow molded article with a surface skin, which allows the formation of a blow molded article having a desired expansion ratio and retains a required expansion ratio from the time of extruding and is free from the generation of a sink mark or a warp in a portion where the surface wall and the back wall thereof has been welded and allows the production of a blow molded article with a lightweight and highly rigid surface skin; and a method for producing the blow molded article. A panel ( | 10-23-2008 |
| 20080254261 | Interior Automotive Trim Part and Process for Producing the Same - An interior article for automobiles is provided having a light-weight and suitable rigidity without lowering moldability even if the amount of use of a thermoplastic resin is decreased. A panel having a hollow double-wall structure and constituting an interior part for automobiles is formed from a mixture of polyolefin resins comprised of a propylene homopolymer having a specific gravity of 0.93 or less (JIS K7112), exhibiting a melt flow rate of 0.3 to 3.0 g/10 minutes (JIS K7210) and exhibiting a bending modulus of 1400 MPa or more (JIS K6758), a crystalline propylene block copolymer having a specific gravity of 0.93 or less (JIS K7112), exhibiting a melt flow rate of 0.3 to 1.5 g/10 minutes (JIS K7210) and exhibiting a bending modulus of 1250 MPa or less (JIS K7171) and a high density polyethylene having a specific gravity of 0.925 to 0.965 (JIS K7112) and exhibiting a melt flow rate of 0.5 g/10 minutes or less (JIS K7210). | 10-16-2008 |
| 20080203749 | Shock Absorber For Vehicle - Provided is a shock absorber for a vehicle, which, when it is crushed, can break and open a part of the wall thereof earlier than the time of the break of an explosion inducing section, to thereby exclude the effect of the air being present inside a hollow portion and exhibit stable shock-absorbing capability and also maintain a satisfactory shock-absorbing capability over a wide range of temperature from a high temperature to a low temperature independently of the temperature of the open air. A shock absorber ( | 08-28-2008 |
