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Iscar, Ltd.

Iscar, Ltd. Patent applications
Patent application numberTitlePublished
20120121345Cutting Tool and Insert Holder for Tangential Cutting Insert - A cutting tool has an insert holder for retaining a tangential cutting insert in an insert pocket. The insert pocket has a bottom surface, a rear surface and a base surface. The base surface has three abutment protuberances that extend from the base surface. Each base abutment protuberance has a respective base abutment surface. The three base abutment surfaces abut the cutting insert at three points to provide stable seating of the cutting insert in the insert pocket.05-17-2012
20120099938Cutting Tool and Coupling Mechanism Therefor - A cutting tool having a cutting head removably secured to a shank by frictional forces maintained between a male coupling member located in a female coupling member. Support surfaces of the male coupling member engage support walls of the female coupling member. The support surfaces lie on a common cylinder having a larger diameter than a common cylinder on which the support walls lie. The support walls are located on a circumferentially continuous bore wall of the female coupling member.04-26-2012
20120099935Cutting Tool and Cutting Insert Therefor - In a cutting tool having an indexable cutting insert with four cutting portions, the cutting insert is securable within a holder portion in four index positions by means of a fastener. The cutting insert has two opposing end surfaces with a peripheral side surface and a central axis extending therebetween, the peripheral side surface having exactly four abutment zones. The insert holder has a holder portion and a body portion, the holder portion having a sidewall surface with a first, second and third reaction zone. The cutting insert is divided into four imaginary quadrants about its central axis and the four abutment zones are located entirely in two of the four imaginary quadrants, and for each index position, three of the four abutment zones are in clamping contact with the three reaction zones.04-26-2012
20120082522Clamping Device Having Independently Resilient Clamping Fingers for Clamping a Cutting Insert in a Tool Holder - A clamping device for removably securing a cutting insert in a tool holder used in turning and milling operations, where the clamping device comprises a clamping lever and an actuating member. The clamping lever includes a first and second limb extending from a central elbow, the first limb having a clamping end portion with two independently resilient clamping fingers separated by a clamping slot and the second limb being operatively connected to the actuating member. Each of the independently resilient clamping fingers has a resilience axis of rotation and an upper clamping zone in clamping contact with the cutting insert, where the resilience axes of rotation are generally parallel to the slot width of the clamping slot.04-05-2012
20120082519Cutting Body and Cutting Insert Having a Stopping Recess for a Rotary Cutting Tool - A rotary cutting tool has a disc-shaped tool body and a cutting insert. The cutting insert is resiliently retained by jaws having tangentially-oriented abutment surfaces and defining, together with a holding member, an insert pocket of the tool body. The holding member is configured to bend in a radially-outward direction during rotation of the tool body about the rotation axis, and to engage a stopping recess of the cutting insert to oppose dislodgement of the cutting insert from the tool body.04-05-2012
20120070238Milling Cutter and Cutting Insert Having Rear Protuberance Therefor - A cutting insert for mounting in a socket on an insert holder of a milling cutter. The cutting insert has opposing top and bottom surfaces and a peripheral surface extending therebetween, forming one or two cutting edges. The peripheral surface has a front arcuate surface and a rear surface. The rear surface has a protuberance that extends in a direction away from a central region of the front surface. The protuberance is located in the socket. The socket includes a first socket side abutment surface for providing primarily axial support for the cutting insert against cutting forces acting in an axial rearward direction during a milling operation.03-22-2012
20120039676T-Slot Cutter Having Separate Centering and Torque-Transmitting Portions - A cutting head (02-16-2012
20120039675Milling Cutter Having Serrated Cutting Inserts Spaced Apart with Varying Axial Offsets - A milling cutter includes a cutter body and at least three circumferentially spaced insert pockets, axially offset one with respect to the other, each having a replaceable cutting insert secured thereto. Each cutting insert has at least two identical straight serrated cutting edges and all the cutting inserts are identical. A first insert pocket (02-16-2012
20110311323Cutting Tool Having An Ambidextrous Clamp and Coolant Supply - A cutting tool includes a tool body and an ambidextrous clamp for removably securing a cutting insert to the tool body. The clamp has at least one internal fluid duct passing through a space between two clamp screw throughbores located mirror symmetrically with respect to a plane of symmetry and extending from a coolant fluid inlet port to at least one discharge orifice. The clamp is secured to the tool body by a single screw located in one of the clamp screw throughbores and threadingly engaged with a single threaded bore of the tool body. The same clamp is used in both left-handed and right-handed tools, and the jet of the coolant fluid is ejected from the discharge orifice of the clamp onto the same region of the cutting insert in both cases.12-22-2011
20110305531Cutting Tool and Shaped Coolant Outlet Therefor - A cutting tool (12-15-2011
20110299946Fully Indexable Single-Sided Cutting Insert and Milling Tool - A single-sided tangential cutting insert has a peripheral side surface with N identical major sides. The cutting insert has 360°/N rotational symmetry about an insert axis passing through top and bottom surfaces of the insert, where N is an integer greater than 2 and each major side is located between and merges with an adjacent major side. A cutting edge is formed at the intersection of a relief surface and a rake surface. The rake surface is located in the peripheral side surface and extends in an inward direction of the cutting insert from its associated cutting edge to a side surface of the associated major side. At least a portion of the relief surface is located in the top surface.12-08-2011
20110293382TOOL ASSEMBLY AND TOOL HOLDER THEREFOR HAVING AN ELASTIC MEMBER - A multi-grooving tool holder for holding cutting members seated in a side-by-side formation in a clamping portion of the holder. The clamping portion includes an upper clamp and a lower clamp and an elastic member is located in one of the upper and lower clamps. When cutting members are assembled in the clamping portion, the elastic member engages the cutting members and aligns each cutting member independently, by applying a force, and consequently a moment on the cutting members.12-01-2011
20110286809Cutting Tool and Cutting Insert Therefor - A cutting tool has a cutting insert retained within an insert pocket of an insert holder by a retaining screw. Spaced apart first insert rear abutment surfaces abut spaced apart first pocket rear abutment surfaces, a second insert rear abutment surface abuts a second pocket rear abutment surface, and spaced apart insert lower abutment surfaces abut spaced apart pocket lower abutment surfaces. The cutting insert has a first dimension taken between extremities of the insert side surfaces, a second dimension taken between extremities of the insert upper and lower surfaces, and, a fourth dimension taken between the insert lower abutment surfaces and the insert upper surface. The size ratio between the fourth dimension and the second dimension is in the range of 0.2 to 1, and, preferably, in the range of 0.55 to 0.6. The size ratio between the first dimension and the second dimension is in the range of 1 to 2.11-24-2011
20110280677Tool With Releasably Mounted Self-Clamping Cutting Head - A metal cutting tool has a cutting head releasably mounted on a front end of a tool shank, in a self-clamping manner. The tool shank's forward end is provided with a pair of shank coupling portions, each having a forwardly facing shank support surface. A pocket recess is defined between the shank's coupling portions. Within the pocket recess are a plurality of shank fixation surfaces which are parallel to a longitudinal axis of the tool shank. The cutting head has a cap portion and a fixation portion extending in rearward direction therefrom. The cap portion includes a pair of head segments, each having a rearwardly facing head base surface. The cutting head's fixation portion has a plurality of head fixation surfaces which are parallel to a longitudinal axis of the cutting head. In the assembled tool, the tool shank's forwardly facing shank support surfaces support the cutting head's rearwardly facing head base surfaces, while the plurality of head fixation surfaces abut the plurality of shank fixation surfaces.11-17-2011
20110280673Milling Tool for Machining Fiber Reinforced Composites and Multilayer Cutting Insert Therefor - A multilayer cutting insert includes a first layer made of a first material and a second layer made of a second material. The first material is harder than the second material. The cutting insert has opposing first and second major side surfaces and a peripheral side surface which extends therebetween. The first major side surface is formed in the first layer and includes a non-uniform relief surface. The peripheral side surface is formed in the two layers and includes a non-uniform rake surface. The rake surface and the relief surface intersect at an edge, at least portion of which is a curved major cutting edge. The rake surface is formed in at least the first layer, and the relief surface is formed only in the first layer.11-17-2011
20110256371Hard Carbon Coating and Method of Forming The Same - A coating for cutting tools or wear parts has at least one crystalline Si10-20-2011
20110255926Cutting Tool and Cutting Insert Therefor - A cutting tool used for grooving and turning operations, where a cutting insert is removably securable in a blade-shaped insert holder. The insert holder includes an insert receiving slot having a longitudinally extending upper receiving slot surface with longitudinally separated single pairs of ridge type V-shaped lateral stopping and upper clamping surfaces, the planar surface components of which form different internal angles. The cutting insert includes an upper surface with a single pair of groove type V-shaped upper abutment surfaces longitudinally separated from two pairs of groove type V-shaped lateral abutment surfaces. Clamping contact occurs between the pairs of upper abutment and upper clamping surfaces, and lateral contact only occurs between one surface component of one of the two pairs of lateral abutment surfaces and one surface component of the pair of lateral stopping surfaces for cases of a sufficiently large side load on the cutting insert.10-20-2011
20110248456Collet Having Angled Seal Bores - A collet has seal bores formed in interspaces of the collet. The seal bores are oriented at an acute angle α to the longitudinal axis of the collet, and extend towards a tool end of the collet, from a clamping surface of the collet to a collet peripheral surface. Adjacent the clamping bore, the collet has stopping surfaces for accurately locating the seals. When inserted into the seal bores, the seals prevent fluid leakage between the clamping bore surface and the peripheral surface of the collet.10-13-2011
20110217131Rotary Cutting Tool Having an Adjustable Cooling Mechanism - A milling cutter, having an adjustable cooling mechanism, has a tool body having a body central bore. At least one flute is formed on a body peripheral face. Each flute comprises a first row of insert pockets and at least a second row of insert pockets axially rearwardly displaced from the first row. The cooling mechanism includes a center pin having at least two grooves axially spaced apart from one another along the length of the center pin. A relocatable seal is seated in one of the grooves. When the relocatable seal is seated in a first groove, the body central bore is in fluid communication with cooling holes associated with a first number of rows of inserts; when the relocatable seal is seated in a second groove, the body central bore is in fluid communication with cooling holes associated with a second number of rows of inserts.09-08-2011
20110211923Cutting Tool Assembly Having a Clamping Mechanism - A cutting tool assembly includes a tool body and a clamping mechanism for releasably clamping a cutting insert to the tool body. The clamping mechanism includes a rotatable cam member, a coupling member, a biasing spring and a clamping element. The rotation of the rotatable cam member in opposite senses results in the adjustment of the position of the coupling member in opposite directions, which results in a displacement of the clamping element, and therefore changing the locking position to a releasing position and vice versa.09-01-2011
20110200408Tool Coupling - In a tool coupling in the form of a cutting tool used for internal machining operations, a second component having a single cutting portion is clamped to a first component by means of a clamping screw. The second component has a mounted surface with three male engaging members interfacing with three female engagement members on a mounting surface of the first component. Each of the three female engagement members has two sets of side surfaces located on a shared portion, the shared portion exhibiting mirror symmetry about a first plane, and each set of side surfaces having two opposing flank surfaces separated by the first plane. Only one of the two flank surfaces of each of the two sets of side surfaces is in clamping contact with a corresponding abutment surface on each of the three male engaging members.08-18-2011
20110200402Cutting Insert and Cutting Tool - A cutting insert has a longitudinal insert axis A, a cutting head and an insert shank which extends rearwardly from the cutting head. The insert shank includes an insert clamping portion with an asymmetric cross section taken perpendicular to the insert axis A. The insert shank has a peripheral surface extending along at least a portion of the total length of the insert shank. The cutting insert has a first dividing plane P08-18-2011
20110194907Tool Clamping Mechanism - A tool clamping mechanism connects a first member to a second member. The first member has a cylindrical stem with a coupling tooth projecting from the stem. The second member has a clamping cavity formed by the union of a gripping bore and an access hole. The access hole has an access bore and a tooth access hole formed to accommodate the stem and the coupling tooth respectively. The stem diameter of the stem is larger than the gripping bore diameter of the gripping bore. The clamping cavity further has a coupling recess for accommodating the coupling tooth. The coupling recess has a drive surface for engaging a driven surface located on the coupling tooth to create a force which pushes the stem from the access bore into the gripping bore and helps prevent separation of the two members.08-11-2011
20110171444Coated Cutting Tool - A coated cutting tool has a substrate and a coating. The coating includes at least one multi-nano-layer having a nano-composite nano-layer formed of crystalline (Ti07-14-2011
20110170963Cutting Insert Having Cutting Edges with Recessed Portions - A cutting insert has a cutting edge formed at the intersection of a side surface an end surface. Recesses formed in the side surface interrupt the cutting edge at recessed cutting edge portions. Each recessed cutting edge portion has, in an end view of the cutting insert, a curved central section located between two curved side sections. The central section has a first radius of curvature and each side section has a second radius of curvature, the first radius of curvature being larger than the second radius of curvature.07-14-2011
20110158756Cutting Tool and Double-Ended Cutting Insert Therefor - A cutting tool for grooving, parting and turning machining operations is capable of grooving to unlimited depths of cut. The cutting tool includes an indexable double-ended cutting insert having a downwardly extending insert clamping portion resiliently clamped in a self-retaining manner in an insert pocket so that chip formation is not hindered during such machining operations.06-30-2011
20110135897Coated Article and Method for Making a Coated Article - A tool or wear part has a coating formed over a substrate. The coating includes at least one sequence of a ductile nano-layer located between two hard layers, though the coating may have several such sequences created by alternating ductile nano-layers with hard layers, with adjacent sequences sharing a hard layer. The various hard layers may differ in composition from one another, as can the ductile nano-layers. An optional adhesion layer may be provided between the substrate and the sequence, and an optional top layer may be provided over the outermost hard layer. The various layers may be deposited by physical vapor deposition in a single chamber.06-09-2011
20110110733Cutting Tool and Cutting Insert Therefor - An indexable cutting insert has opposing side surfaces and two cutting portions, one of which is operative when the cutting insert is retained in an insert holder. An insert bore opens out to both side surfaces. Two major abutment surfaces located on opposite sides of the insert bore extend from one of the side surfaces, one major abutment surface being closer to the operative cutting portion than the other. Two minor abutment surfaces extend from the same side surface. In a plan view of the side surface, the minor abutment surfaces are transverse to the two major abutment surfaces and also to base abutment surfaces associated with the major and minor abutment surfaces.05-12-2011
20110110732Cutting Tool Assembly - A cutting tool assembly includes an exchangeable adapter releasably secured to a holder. The adapter is provided with a side plate. In a bottom view of the holder, a portion of a front surface of the holder adjacent a first side surface of the holder forms an internal acute angle α with the first holder side surface and in a bottom view of the adapter, a rear surface of the adapter side plate forms the acute angle α with an inner side surface of the adapter.05-12-2011
20110097166Milling Cutter - A milling cutter includes a disk like cutter body having radially directed slots and a central aperture. An exchangeable hub of the milling cutter has two adapter members located on either side of the cutter body and has an inner side wall. One of the adapter members has at least two protrusions formed on the adapter inner side wall and one of the two adapter members has a raised portion located on the adapter inner side wall. The adapter members are secured to the cutter body by the protrusions positioned in the slots and the raised portion positioned in the central aperture.04-28-2011
20110086233HARD COATING LAYER AND METHOD FOR FORMING THE SAME - Disclosed is a crystalline hard coating layer having no cracks, which exhibits both high hardness and excellent wear resistance at the same time. A method for forming the hard coating layer is also disclosed. A crystalline hard coating layer (04-14-2011
20110085868Twist Drill - A twist drill includes a cutting portion and a drill body. The cutting portion has a chisel edge, a segment relief surface, a chamfer relief surface and at least two flutes extending longitudinally to the drill body. Each flute has a rake surface and a gash extending away from the chisel edge. The cutting portion further has at least two cutting segments, each cutting segment having a first curved cutting edge, a second curved cutting edge and a chamfer cutting edge.04-14-2011
20110081213Cutting Insert and Method of Manufacture Thereof - A cutting insert and a method for manufacturing a cutting insert has a peripheral surface extending between a top surface and a bottom surface, the peripheral surface including a corner surface extending between a first side surface and a second side surface. At least one of the first and second side surfaces is substantially planar and the corner surface has at least a substantial curved unground portion. The corner surface is a residual portion of a blank corner surface of an insert blank which remains intact following grinding of at least one of the first and second side surfaces.04-07-2011
20110064529Cutting Tool and Holder - A cutting tool has a cutting insert and a holder. The cutting insert has a cutting portion and an insert shank with a cylindrical portion and a non-cylindrical portion. The holder has a clamping portion which has a clamping sleeve and a cage located therein. The cage includes a load member housing with a load member. The cage has a major abutment wall connected to a minor abutment wall. The clamping sleeve has first and second inner sections defined by points P03-17-2011
20110020080Cutting Insert and Rotary Cutting Tool - An indexable cutting insert has first and second side surfaces and a peripheral surface extending therebetween. The peripheral surface has identical peripheral faces, each divided into two identical first and second cutting sections. Each cutting section has a first cutting edge, a second cutting edge, a corner cutting edge which extends between the first and second cutting edges and a rake surface having a planar rake surface flat forming an engagement surface. The rake surface meets the first side surface at the first cutting edge. The rake surface flat meets the second side surface at a rake surface open edge. On each peripheral face, the two cutting sections are non-coplanar. Each two rake surface flats associated with first cutting sections converge in a direction along an insert axis and the cutting edges are raised above the rake surface flat.01-27-2011
20110013995Rotary Cutting Tool and Cutting Insert Therefor - A cutting insert used in rotary cutting tools for performing turning spinning operations has an upper surface and an opposing base surface with a peripheral surface therebetween, the peripheral surface intersecting the upper surface to form a cutting edge. The cutting edge may be a continuous circular cutting edge. The upper surface has rotational asymmetry about an insert axis passing between the upper surface and the base surface, by virtue of having at least one spiral shaped protrusion with a chip deflection distance which continuously increases in a rotational direction about the insert axis for greater than 180°. The cutting insert is assembled to a cutting tool body having a shank portion and a cutting portion sharing a longitudinal axis, the insert axis being aligned with the longitudinal axis and the cutting insert secured in an insert receiving pocket of the cutting portion.01-20-2011
20100316453Cutting Tool Having a Bidirectional Adjustment Mechanism - An adjustment mechanism allows for bidirectional adjustment of the position of a cutting insert retained in a cutting tool by a securing screw. The adjustment mechanism includes an adjustment screw, a slider, the cutting insert and the securing screw. The rotation of the adjustment screw in opposite senses results in the bidirectional axial adjustment of the position of the cutting insert, while the securing screw is fixed in and retains the cutting insert.12-16-2010
20100303562Double-Sided Double-Ended Cutting Insert and Cutting Tool Therefor - A cutting tool includes a cutting insert releasably retained therein. The cutting insert has top and bottom surfaces and a peripheral surface extending therebetween. The cutting insert does not include any clamping bore for receiving a clamping component therein. The cutting insert may having unitary, one-piece construction and be formed of a superabrasive material. The cutting insert may have a two-headed arrow shape, or similar shapes, such that the body of the cutting insert is small relative to the cutting regions thereof. The cutting tool includes a top clamp for clamping the cutting insert in an insert pocket. The top clamp has an asymmetrical shape and engages the cutting insert in one engagement region on the top surface, and in one engagement region on the peripheral surface. The cutting insert engages the insert pocket at the bottom surface, and in three spaced apart engagement regions on the peripheral surface.12-02-2010
20100296883Cutting Tool Coated with a Diamond-Like Carbon Multilayer - A coated cutting tool is at least partially coated with a diamond-like carbon (DLC) multilayer of alternating DLC layers and metal nanolayers sandwiched between the DLC layers. The nanolayer comprises a metal or a metal alloy comprising two or more elements selected from of groups IVB, VB, VIB of the periodic table, Al, and Si. Each DLC layer has a thickness of at least 0.2 microns thick and the coating has a thickness of from about 0.5 microns to about 30 microns.11-25-2010
20100290846Cutting Insert Having Recessed Planar Portion and Cutting Tool Therefor - A cutting tool includes a cutting insert releasably retained therein. The cutting insert has at least a first non-planar side surface, which includes a planar portion that is recessed with respect to other portions of the side surface such as the cutting edges thereof. The planar portion may be spaced apart from the cutting edges associated with that side surface. The planar portion is the only portion of the side surface to engage an abutment region or regions of a supporting wall of the cutting tool. The cutting insert may be double-sided, and include a second, opposing side surface having a respective planar portion formed therein, wherein the two opposing side surfaces interchange positions upon indexing of the cutting insert. The planar portion of the second side surface, which does not engage the abutment region or regions of supporting wall, does not interfere with the cutting operation, or the functionality of the cutting insert.11-18-2010
20100272533Rotary Cutting Tool - A rotary cutting tool for reaming operations, including a generally cylindrically shaped tool shank with a longitudinal axis having a plurality of radially protruding and generally axially extending clamping wings, and a cylindrically shaped cutting head having a central bore and a plurality of axially extending cutting edges with an outer cutting diameter. The central bore has a plurality of circumferentially and alternately spaced bore sectors and bore recesses, where each bore sector has an outwardly inclined female clamping surface in clamping contact with an outwardly inclined male clamping surface of each clamping wing. A cylindrical shaped locking sleeve and a cylindrical shaped clamping nut assembled to the tool shank provide a means to adjust the clamping contact forces and the cutting diameter of the cutting head, and also enable removal and replacement of the cutting head without removal of the locking sleeve and clamping nut.10-28-2010
20100272531Cutting Tool and a Process for making Such a Cutting Tool - A cutting tool having a monolithic construction includes an injection molded shank, and an extruded fluted portion extending forwardly from the shank, the shank and the fluted portion having a monolithic construction. The process for making the cutting tool includes forming a cutting tool green body by injection molding a shank of the green body and extruding a fluted portion of the green body such that the shank and the fluted portion have a monolithic construction; and then sintering the cutting tool green body.10-28-2010
20100272524Cutting Tool and Cutting Insert Therefor - A metal cutting tool having an insert holder and a cutting insert releasably secured therein. The insert holder has upper and lower blocks and upper and lower jaws, each jaw projects from the front end of each respective block. The cutting tool has a cutting portion support projecting transversely from the front end of the lower clamp at an angle α. The cutting insert has a shaft and a first cutting portion projecting transversely from the shaft at the angle α. The cutting insert has non-planar abutment surfaces formed to mate with corresponding, non-planar support surfaces located on the lower and upper jaws and on the cutting portion support.10-28-2010
20100272522Cutting Insert and Cutting Insert Assembly - A cutting insert assembly having an insert pocket having a pocket bore, a cutting insert and a fastening member coupling the cutting insert in the insert pocket. The cutting insert having a cutting insert bore, a first surface, a second surface and a peripheral surface extending therebetween. The first and second surfaces meeting the peripheral surface at first and second peripheral edges, respectively, at least a portion of at least one of the first and second peripheral edges forming a cutting edge. The cutting insert bore having at least two portions, the smallest of which, has an oval cross section allowing a for quick replacing or indexing of the cutting insert, without having to completely remove the fastening member from the pocket bore.10-28-2010
20100270756Rotary cutting tool - A chuck for clamping an article has a receiving portion including a receiving bore having a longitudinal axis L, and a radially inwardly facing contoured clamping and receiving inner surface. A clamping sleeve is accommodated in the receiving bore and is rotatable between a releasing position and a securing position. The contoured clamping and receiving surface has one or more clamping segments, each clamping segment having a ramp between a trough and a crest, a second ramp between the crest and a depression, and a third ramp between the depression and the succeeding stop ridge. Rotating the clamping sleeve within the receiving bore causes one or more rollers associated with each clamping segment to cooperate with the contoured clamping surface to effect the releasing and the securing of the article.10-28-2010
20100254776Cutting Insert having an Engagement Protrusion and Cutting Tool Therefor - A cutting tool with a cutting insert secured in an insert pocket. The cutting insert has a single outwardly protruding engagement protrusion located on its opposing side surfaces. The engagement protrusion of a respective side surface has an outer surface that defines an imaginary plane that does not intersect any portion of the respective side surface apart from that outer surface. The outer surface of one engagement protrusion engages a major wall of the insert pocket.10-07-2010
20100254775Cutting Insert Having Abutment Bars and Cutting Tool Therefor - A cutting tool has a cutting insert secured in an insert pocket. The cutting insert has two abutment bars located on its opposing side surfaces. The abutment bars of a respective side surface have generally coplanar outer surfaces which define an imaginary plane that does not intersect any portion of the respective side surface apart from the outer surfaces. The outer surfaces of one set of abutment bars engage a major wall of the insert pocket.10-07-2010
20100254774Cutting Tool Assembly and Tool Holder Therefor - A cutting tool assembly for boring and internal grooving operations includes a tool head having a removably secured cutting insert at a forward insert receiving end and a rear mating end with a male or female type tool holder coupler in the form of an engagement protrusion or cutting holder receiving pocket. The tool head is fixed to a tool holder with a front mating end having a female or male tool head coupler in the form of a tool head receiving pocket or engagement protrusion. Following assembly, at least three abutting wall surfaces and an adjacent support surface of the tool holder coupler are in contact with at least three non-coplanar abutment surfaces and an adjacent supporting surface of the tool head coupler, respectively, and a fastening screw member extends through a through bore in the tool holder coupler engaging a threaded screw bore in the tool head coupler.10-07-2010
20100254773Cutting Tool and Cutting Insert Therefor - A cutting tool has a cutting insert releasably retained in an insert pocket. The insert pocket includes a supporting portion having support surfaces and a clamping portion including a socket having a socket wall, the socket extending rearwardly from the supporting portion. The cutting insert has a cutting portion with front abutment surfaces and an elongated locating portion extending rearwardly from the cutting portion. The cutting insert is retained in the insert pocket with the front abutment surfaces abutting the support surfaces and with the locating portion located in the socket with abutment surfaces of the locating portion in abutment with the socket wall.10-07-2010
20100215445Cutting Tool Having an Adjustment Mechanism - A cutting tool has a tool body provided with at least one insert pocket in which a cutting insert is retained. A device for adjusting a position of the cutting insert within the insert pocket is also provided. A cavity adjacent the insert pocket accommodates an adjustment wedge having a forward surface in sliding contact with a minor side surface of the cutting insert and an adjustment screw threadingly engaged with a female threaded section of the adjustment wedge. The adjustment screw is constrained to remain in its position in the cavity, although rotation of the adjustment screw about its axis results in a sliding motion of the adjustment wedge relative to the cavity and a sliding motion of the forward surface relative to the minor side surface, which translates to displacement of the cutting insert in a direction parallel to a base surface of the insert pocket.08-26-2010
20100209282Method and Apparatus for manufacturing a Cutting Insert - A method for manufacturing a cutting insert green body having undercuts includes providing a die cavity formed in closed top and bottom dies; closing a bottom of the die cavity by a bottom punch accommodated in a punch tunnel formed in the bottom die; filling the die cavity with a pre-determined amount of sinterable powder; moving a top punch towards the die cavity through a punch tunnel formed in the top die; compacting the powder by urging the top and bottom punches towards each other, thereby forming the green body; and moving the top die and punch away from the bottom die and punch, thereby enabling removal of the formed green body. An apparatus for manufacturing a cutting insert green body having undercuts includes top and bottom dies which abut each other and top and bottom punches which slide in their respective dies.08-19-2010
20100196105Cutting Tool Having a Retractable Nozzle - A cutting tool includes a coolant conveying member, to provide coolant fluid to a cutting area during a cutting operation. The coolant conveying member includes a member body having a fluid passage formed therein, and a nozzle to convey and to jet out the coolant fluid therethrough. The nozzle is shiftable relative to the member body, between a first, extended position and a second, retracted position. In the extended position, for example, assumed during the cutting operation—the nozzle extends out and forwardly from the member body, stabilized by the continuous flow of coolant fluid therethrough, forcing the nozzle forwardly. In the retracted position, for example, assumed when the when the coolant fluid does not flow through the coolant conveying member, or flows at a very low rate, the nozzle may be at least partially accommodated in the fluid passage, to allow, for example, indexing or replacing of the cutting insert.08-05-2010
20100189521Cutting Insert and Cutting Tool - A double-sided cutting insert has top and bottom surfaces and two major side surfaces connected by two minor side surfaces. Each major side surface has two distinct relief surfaces which are inclined in opposite directions and merge at a transition surface extending between top and bottom surfaces. A first major cutting edge is defined between the first relief surface and the top surface and a second major cutting edge is defined between the second relief surface and the bottom surface. Each major cutting edge is tangent to an associated transition cutting edge defined between the transition surface and the insert top or insert bottom surface. An insert holder for the insert has three support sections accordant with three abutment sections of the insert.07-29-2010
20100189520Cutting Tool Having a Clamping Mechanism - A clamping mechanism includes a male portion and a female portion. The male portion has a forwardly extending locking protrusion, and an alignment protrusion extending forwardly of the locking protrusion. A rear of the female portion has a forwardly extending locking bore and an alignment bore extending forwardly from a front end of the locking bore. The locking bore has an insertion bore portion which merges with a gripping bore portion. The insertion bore portion has an insertion bore axis while the gripping bore portion has a gripping bore axis that is spaced apart by a non-zero first distance from the insertion bore axis. In a clamped position, the alignment protrusion abuts a portion of the alignment bore and the locking protrusion abuts the gripping bore portion along a gripping angular extension, thereby forming a circumferential interference fit.07-29-2010
20100178118Cutting Tool Having an Adjustment Mechanism - A cutting tool has an adjustment mechanism for adjusting the location of a cutting insert seated therein. The cutting tool has a tool body provided with an adjustment bore and an abutment member bore intersecting the adjustment bore, and also has an abutment member and a worm screw. The abutment member is located in the abutment member bore and the worm screw is located in the adjustment bore and screw threaded into the worm screw bore. The abutment member is located in a first location along the abutment member bore when the worm screw is in a first screw rotated position and the abutment member is located in a second location along the abutment member bore when the worm screw is in a second screw rotated position.07-15-2010
20100175519Method of Grooving Superalloys and Cutting Insert Therefor - A method of grooving a work-piece of superalloy uses a grooving cutting insert at least partially covered with a Cubic Boron Nitride (CBN) layer and having one or more interior ducts formed therein which open out to the insert's rake face at one or more corresponding openings. One or more coolant fluid streams, conveyed via these interior ducts at a pressure of no less than 200 bars, are directed upwardly and outwardly toward an interaction area between a cutting edge of the cutting insert and the work-piece, to thereby limit lengths of work-piece chips created during the grooving operation. The openings of the cutting insert's interior ducts may be located between 0.5-3.0 mm from the insert's cutting edge.07-15-2010
20100150670Cutting Tool and Cutting Insert Therefor - A cutting tool includes one or more cutting portions, each including an insert pocket having a cutting insert releasably retained therein. The cutting insert has a bottom surface, including a plurality of surfaces, engaging a plurality of walls of the insert pocket in a plurality of sloping and non-sloping engagement regions. These engagement means provide secure and stable clamping of the cutting insert, and prevent displacement of the cutting insert during intensive cutting operations, such as high speed milling, e.g., by significantly decreasing the force exerted on the screw that fastens the cutting insert in the insert pocket.06-17-2010
20100143059Cutting Tool Having Releasably Mounted Self-Clamping Cutting Head - A cutting tool has a tool shank and a replaceable cutting head resiliently secured to the tool shank by an interference fit between a male fixation member of the cutting head and a female fixation member of the tool shank. The male fixation member has a resilience slit. In each cross section of the cutting tool taken perpendicular to an axis of rotation of the cutting tool through mutual abutment regions, the cross sectional profiles of the mutual abutment regions are arcuate sectors.06-10-2010
20100135736Tool Holder for Clamping an Insert Holder - A tool holder for clamping an insert holder has a main block, two clamping members and a single adjustment member. The main block has a longitudinal side surface with a longitudinal groove with upper and lower walls. The two clamping members include mirror symmetrical left and right clamping members interfacing with two inclined non-parallel planar ramping surfaces of the lower wall of the longitudinal groove. A blade-shaped insert holder is mounted in the longitudinal groove on the two clamping members. The adjustment member interfaces with the two clamping members, and when rotated causes each clamping member to move up its respective non-parallel planar ramping surface, decreasing the distance between the two clamping members and the upper wall of the longitudinal groove until a clamping force is uniformly applied between the insert holder and the upper wall of the longitudinal groove.06-03-2010
20100135735Cutting Tool and Clamping Mechanism Therefor - A clamping mechanism clamps a cutting insert in a tool body. The clamping mechanism has a clamping arm seated within a clamping arm pocket. The clamping arm includes a clamping protrusion extending rearwardly from a rear surface of the clamping arm. The cutting insert has a bore having an insert retaining surface and is seated within an insert pocket. Upon tightening the clamping arm into the tool body, the clamping protrusion presses against the insert retaining surface and the cutting insert is securely abutted within the insert pocket.06-03-2010
20100124466Trepanning Drill - A trepanning drill having a drill axis of rotation (A) and comprising a drill bore extending rearwardly from a front portion thereof. The drill body has at least two cutting edges formed in the front portion thereof. Each of the cutting edges has a cutting external edge and a cutting internal edge. A circle passing through the cutting external edge of each of the cutting edges forms an external circle having a first diameter (D05-20-2010
20100104384Cutting Tool and Cutting Insert Therefor - A cutting tool includes at least one cutting portion, having an insert pocket, releasably retaining a single-sided cutting insert therein. The cutting portion has a tangential screwing element to clamp the cutting insert in the insert pocket. The screwing element, which comprises a screw, allows releasing and clamping of the cutting insert without having to completely remove the screwing element from the insert pocket. The cutting insert has a top surface, a bottom surface and a peripheral side surface; a recess is formed in the bottom surface. The screwing element is inserted into the recess via the bottom surface. Upon fastening of the screw, a protruding portion of the screwing element clamps the cutting insert in its insert pocket. The cutting insert and protruding portion may have respective geometries allowing them to abut one another at at least two distinct abutment sub-regions.04-29-2010
20100061814Cutting Tool and Cutting Insert Therefor - A cutting tool includes an insert holder and a cutting insert releasably retained between upper and lower jaws of the insert holder. The lower jaw is provided with forward and rear projections. The forward projection has forward projection front and back abutment surfaces inclined, respectively, at first and second angles to a feed direction, the first angle being greater than the second angle. The cutting insert has a cutting portion adjacent a longitudinally extending shaft portion and a recess in a lower insert surface. The recess has front and back recess abutment surfaces inclined, respectively, at the first and second angles to a lower edge of the shaft portion. The forward projection front abutment surface abuts the front recess abutment surface, and the forward projection back abutment surface abuts the back recess abutment surface.03-11-2010
20100054873Cutting Tool and Round Double Sided Cutting Insert Therefor - A cutting insert for retention in a rotating cutting tool having an axis of rotation has two opposing end surfaces and a peripheral surface extending therebetween, each end surface having a mutual first axis of symmetry passing through the end surfaces about which each end surface has N-fold rotational symmetry for some value of N where N is chosen from the group consisting of 2, 3 and 4. A peripheral cutting edge is formed at the junction between each end surface and the peripheral surface, the peripheral cutting edge having N curved cutting edges merging with N straight cutting edges which extend between the curved cutting edges at extremities thereof. The curved cutting edges of the two end surfaces are not aligned in an end view of the cutting insert along the first axis of symmetry.03-04-2010
20100034601Milling Cutter and Cutting Insert Therefor - An indexable cutting insert and a milling cutter with identical indexable cutting inserts. The indexable cutting insert has an upper surface, opposing lower surface, and a peripheral side surface. Major cutting edges are formed on an upper peripheral edge, with adjacent major rake surfaces on the upper surface. At least two of the major cutting edges have different insert axial rake angles at equivalent index points along the major cutting edges, and at least two of the major rake surfaces have different rake surface profile angles at planar sections which are perpendicular to the major cutting edges and contain an insert axis. The milling cutter has a milling cutter body with a plurality of identical insert receiving pockets, where an equal number of the identical indexable cutting inserts are removably seated, having active major cutting edges and active major rake surfaces with different axial and/or radial rake angles.02-11-2010
20100028091Cutting Tool Having Bidirectional Adjustment Mechanism - A cutting tool has cartridges in which cutting inserts may be retained. The location of each cartridge is adjustable by a bidirectional adjustment mechanism having an adjustment screw directed in the direction of adjustment. The adjustment screw has a head and a flexible flange with an annular recess therebetween. A protuberance projecting from the cartridge engages the annular recess with an interference fit thereby coupling the adjustment screw to the cartridge. As the adjustment screw is screw rotated about its axis of screw rotation it moves along the axis of screw rotation taking the cartridge with it. Screw rotation of the adjustment screw in opposite senses results in the adjustment of the position of the cartridge in opposite directions. Due to the fact that the protuberance is firmly located in the annular recess of the adjustment screw, play or backlash is eliminated.02-04-2010
20090285645Cutting Tool and Cutting Insert Therefor - A cutting tool for grooving and turning operations has a removably securable cutting insert. The cutting insert is clamped in an insert holder with a longitudinally extending insert receiving slot lower surface. The insert receiving slot lower surface has two spaced apart contact sections, including a first contact section at a rear end having a V-shaped slot clamping surface with a wedge angle α11-19-2009
20090285644Cutting Tool and Cutting Insert Therefor - A cutting tool has a cutting insert retained within an insert pocket of an insert holder by a retaining screw. Spaced apart first insert rear abutment surfaces abut spaced apart first pocket rear abutment surfaces, a second insert rear abutment surface abuts a second pocket rear abutment surface, and spaced apart insert lower abutment surfaces abut spaced apart pocket lower abutment surfaces. The cutting insert has a first dimension taken between extremities of the insert side surfaces, a second dimension taken between extremities of the insert upper and lower surfaces, and, a fourth dimension taken between the insert lower abutment surfaces and the insert upper surface. The size ratio between the fourth dimension and the second dimension is in the range of 0.2 to 1, and, preferably, in the range of 0.55 to 0.6. The size ratio between the first dimension and the second dimension is in the range of 1 to 2.11-19-2009
20090263527Method and Apparatus for Manufacturing a Cutting Insert - A method for manufacturing a cutting insert green body having undercuts includes providing a die cavity formed in closed top and bottom dies; closing a bottom of the die cavity by a bottom punch accommodated in a punch tunnel formed in the bottom die; filling the die cavity with a pre-determined amount of sinterable powder; moving a top punch towards the die cavity through a punch tunnel formed in the top die; compacting the powder by urging the top and bottom punches towards each other, thereby forming the green body; and moving the top die and punch away from the bottom die and punch, thereby enabling removal of the formed green body. An apparatus for manufacturing a cutting insert green body having undercuts includes top and bottom dies which abut each other and top and bottom punches which slide in their respective dies.10-22-2009
20090249607Cartridge Adjustment Tool for a Slotting Cutter - The present invention provides a cartridge adjustment tool for adjusting the axial position of cartridges of a slotting cutter. The adjustment mechanism has a body axis of rotation and comprises a body peripheral surface that extends between a body front surface and a body rear surface. The body is provided with threaded through bores, each of which receives therein a threaded portion of a threaded bolt. When the adjustment mechanism is mounted on a mutual arbor with a slotting cutter having cartridges, each of the threaded bolts is opposite a force engagement area of the associated cartridge. By turning the head portion of the threaded bolts, each of the cartridges is axially displaced and the axial position of each of the cartridges may be individually set.10-08-2009
20090184479Clamping Tool - A clamping tool includes a holder, a connector and a tool. The holder has a rearwardly tapering bore and a holder thread having a first pitch. The connector has a cylindrical shape and a connector through bore. The connector further has a first connector thread having a pitch similar to the first pitch, and a second connector thread having a second pitch that is different from the first pitch. The tool has a rearwardly tapering rear portion and a tool thread having a pitch similar to the second pitch. In an assembled position, the rearwardly tapering rear portion of the tool abuts the rearwardly tapering bore of the holder, the holder thread is threadingly engaged with the first connector thread, and the tool thread is threadingly engaged with the second connector thread.07-23-2009
20090169313Cutting Insert and Cutting Tool Therefor - A cutting tool has at least one cutting insert seated therein. The cutting insert has a longitudinal axis, an upper surface, a lower surface and a peripheral surface that extends between the upper surface and the lower surface. At least a portion of an intersection between the upper surface and the peripheral surface constitutes a cutting edge. The lower surface has at least one set of base abutment surfaces, each set including at a least one major base abutment surface and at least one minor base abutment surface, the major and minor base abutment surfaces of a given set being spaced apart from one another along the longitudinal axis. When the lower surface has two such sets of base abutment surfaces, the major and minor base abutment surfaces of the first set are longitudinally displaced from the corresponding major and minor base abutment surfaces of the second set. Furthermore, the major and minor base abutment surfaces of the first set lie on a first base abutment plane while the major and minor base abutment surfaces of the second set lie on a second base abutment plane, the first and second base abutment planes forming a first non-zero angle therebetween.07-02-2009
20090136304CUTTING INSERT - A tangential cutting insert has three pairs of surfaces. A first pair has upper and lower surfaces, a second pair has front and rear surfaces, and a third pair has two side surfaces. The upper and lower surfaces and the side surfaces extend between the front and rear surfaces. A main cutting edge is formed at the intersection of the front surface with the upper surface. A front portion of the upper surface extends rearwardly from the main cutting edge and upwardly toward a central portion of the upper surface as seen in a side view of the cutting insert. The main cutting edge associated with the upper surface is curved and slopes downwardly toward each of the auxiliary cutting edges as seen in a front view of the cutting insert.05-28-2009
20090110503CUTTING HEAD OF A REAMER - A cutting head of a reamer has a cutting head forward end, a cutting head rear end distal the cutting head forward end, and a peripheral surface therebetween. The peripheral surface has at least two wiping pads that extend rearwardly from the cutting head forward end. At least one cutting section extends between two consecutive wiping pads and has a chip evacuation flute that extends rearwardly from the cutting head forward end and a cutting edge that is formed at the intersection of a rake surface and a relief surface. A chip former extends rearwardly from the rake surface. The chip former has a front portion that is slanted rearwardly and downwardly from the rake surface, and, a rear portion that is slanted rearwardly and upwardly with respect to the rake surface. A rear end of the rear portion joins the chip evacuation flute and form therewith a forming internal angle.04-30-2009
20090110501CUTTING TOOL - A cutting tool of the sort used for deep hole drilling has a cutting head mounted on a shank. The cutting head is formed asymmetrically with respect to a longitudinal axis and has at least one cutting edge. The cutting head has guiding segments that extend from a forward end to a rear end of the cutting head. Each of the guiding segments has a guiding pad in the periphery thereof. A forward end of the guiding pad lies on a cylindrical envelope defined by the cutting diameter of the cutting tool. A rear engagement portion of the cutting head is engaged with a forward engagement portion of the shank. The cutting head is made from sintered carbide powders and the guiding pads are integrally formed with the cutting head.04-30-2009
20090067937CUTTING INSERT HAVING MAIN AND SECONDARY CHIP FORMERS - As seen in a side view of a cutting insert, the cutting insert is provided with cutting edges that slope in opposite directions. A rake surface extends at the upper surface inwardly from the cutting edges. An inward portion of the rake surface forms a main chip former. A first end of the rake surface adjacent a raised cutting corner and distal a lower cutting corner is provided with a secondary chip former that extends from adjacent the raised cutting corner to the main chip former.03-12-2009
20090053001CUTTING HEAD FOR A REAMER - The present invention provides a cutting head of a reamer. At least two wiping pads extend rearwardly from a cutting head forward end. At least one cutting section comprises a cutting edge that extends from the cutting head forward end to the peripheral surface. The cutting edge is formed at the intersection of a rake surface and a relief surface. The rake surface is generally tangentially directed and faces a direction of rotation. A deflecting surface is formed adjacent the rake surface and generally transverse thereto. The deflecting surface extends from a rake surface first end in a direction away from the cutting edge. The deflecting surface makes an acute axial angle with respect to the axis of rotation. A rear end of the deflecting surface joins the peripheral surface adjacent the cutting section and distal the rear end of the cutting head.02-26-2009
20090035076CUTTING TOOL AND CUTTING INSERT THEREFOR - A cutting tool has a cutting insert retained in an insert pocket by a retaining screw. The rear surface of the cutting insert has an insert engaging element that comprises first insert rear abutment surfaces that are spaced apart and make an insert engaging angle with each other. The rear surface of the insert pocket has a pocket engaging element that comprises first pocket rear abutment surfaces that make a pocket engaging angle with each other. In a retained position, the first insert rear abutment surfaces abut the first pocket rear abutment surfaces, second insert rear abutment surfaces abut second pocket rear abutment surfaces and insert lower abutment surfaces abut pocket lower abutment surfaces.02-05-2009
20090035075CUTTING TOOL, TOOL BODY AND CUTTING INSERT THEREFOR - A cutting tool has a tool body and a cutting insert releasably retained in a pocket of the tool body. The cutting insert has first and second rear insert abutment surfaces and a third forward insert abutment surface and the pocket has first and second rear pocket abutment surfaces and a third forward pocket abutment surface. The first and second abutment surfaces are separated from the third abutment surface by a bore. The third forward pocket abutment surface can be either a socket recessed in a pocket base surface or a protrusion protruding from the base surface; and the third forward insert abutment surface can be correspondingly either a protrusion protruding from an inner surface of the insert or a socket recessed in the inner surface.02-05-2009
20080267724Tool Holder - A tool holder for holding a shank of a cutting member. The tool holder has a socket for receiving the shank and a set screw rotatable in a set screw hole to advance along a first direction; and at least one clamping member that applies a force to the shank along a second direction responsive to advance of the set screw in the first direction to clamp the shank in the socket.10-30-2008
20080261058Coated cutting tool, cutting member or wear part - A coated metal substrate has at least one layer of titanium based hard material alloyed with at least one alloying element selected from the list of chromium, vanadium and silicon. The total quantity of alloying elements is between 1% and 50% of the metal content, the layer having a general formula of: (Ti10-23-2008
20080240876Cutting Insert Having Ceramic Coating - A cutting tool insert has a multilayer ceramic coating. The multilayer ceramic coating is a stratified structure of alternating sub layers of an oxide material and interfacial layers of a second material having good adhesion with the oxide material. The ceramic coating is deposited by chemical vapor deposition; each subsequently deposited interfacial layer serving to terminate a previously deposited oxide material sub layer and to serve as a surface for deposition of a subsequent oxide material sub layer. The second material is a solid solution of at least one element of the oxide material in a hard material.10-02-2008
20080232910Cutting Tool and System for Attaching a Cutting Member to a Cutter - A system for attaching a cutting member to a cutter body includes a pin, a clamping bolt and an adjustment bolt. The pin has a longitudinal axis and at least a first attachment bore and a second attachment bore. The clamping bolt has a clamping section which is formed to releasably secure the cutting member to the cutter body and has a first attachment section which is formed to be releasably secured in the first attachment bore of the pin. The system may have an adjustment bolt that has an adjustment section which is formed to adjust the position of the cutting member relative to the cutter body and has a second attachment section which is formed to be releasably secured in the second attachment bore of the pin.09-25-2008

Patent applications by Iscar, Ltd.