| HENDRICKSON USA, L.L.C. Patent applications |
| Patent application number | Title | Published |
| 20120126504 | SIDE-BEAM LIFT ASSEMBLY FOR HEAVY-DUTY VEHICLES - A lift assembly for a suspension assembly of an axle/suspension system is located generally adjacent to and beside the suspension assembly. The lift assembly includes an air chamber, a support member assembly, a pivot arm assembly and a beam support assembly. The support member assembly attaches to the hanger of the suspension assembly, to the air chamber, and pivotally attaches to the pivot arm assembly. The air chamber also attaches to the pivot arm assembly. The pivot arm assembly pivotally attaches to the beam support assembly which in turn attaches to the beam of the suspension assembly, for raising and/or lowering the suspension assembly during operation of the heavy-duty vehicle. | 05-24-2012 |
| 20120080862 | HEAVY-DUTY AXLE-TO-BEAM CONNECTION - An axle-to-beam connection for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam connection includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system. | 04-05-2012 |
| 20120080573 | BRAKE SYSTEM COMPONENT AXLE MOUNT - A brake system component axle mount for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A brake mount assembly is rigidly attached to the sleeve. A method of forming the brake system component axle mount includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. A brake mount assembly is rigidly attached to the sleeve. | 04-05-2012 |
| 20120061887 | AIR SPRING FOR A HEAVY-DUTY VEHICLE WITH DAMPING FEATURES - An air spring for a heavy-duty vehicle axle/suspension system includes a bellows chamber operatively connected to a piston chamber. An opening is disposed between the bellows chamber and the piston chamber in order to allow fluid to communicate between the bellows chamber and the piston chamber. The cross-sectional area of the opening and the volumes of the bellows chamber and the piston chamber are tuned in order to optimize the damping characteristics of the air spring. | 03-15-2012 |
| 20120059546 | TIRE INFLATION SYSTEM WITH DISCRETE DEFLATION CIRCUIT - A vehicle tire inflation system includes an air supply source in fluid communication with multiple tires of the vehicle. A pneumatic conduit extends between and is in fluid communication with the air supply source and the tires. Means are fluidly connected to the pneumatic conduit for enabling selective inflation and deflation of the tires. The means include a first pneumatic circuit for inflation of the tires, and a second pneumatic circuit for deflation of the tires. The second pneumatic circuit is discrete from the first pneumatic circuit and is common to more than one of the tires. The means provides controlled deflation of the tires in the second pneumatic circuit based upon a predetermined condition, preventing deflation of the tires until the vehicle is parked, or limiting the deflation of the tires, which in turn enables the tire inflation system to accommodate a desirable increased pressure in the tires. | 03-08-2012 |
| 20120024445 | CONSTANT PRESSURE PNEUMATIC BALANCING TIRE INFLATION SYSTEM - A constant pressure vehicle tire inflation system includes an air supply source. A first wheel valve is in fluid communication with a first tire of the vehicle, and a second wheel valve is in fluid communication with a second tire of the vehicle. A pneumatic conduit extends between and is in fluid communication with the air supply source and the wheel valves. At least a portion of the pneumatic conduit remains charged with air from at least one of the supply source and the tires. The system includes means for distributing air flow between the pneumatic conduit and the first and second wheel valves, in which the wheel valves and the means selectively maintain fluid communication between the first and second tires and the pneumatic conduit to provide pneumatic balancing between the tires, and the wheel valves provide emergency protection when a tire experiences significant pressure loss. | 02-02-2012 |
| 20110222803 | Rotatable Bar Pin Bushing Assembly - A rotatable bar pin bushing assembly is disclosed for connecting components in a vehicular system, such as a suspension and/or axle system. The rotatable bar pin bushing assembly includes an inner sleeve, an outer sleeve positioned around the inner sleeve, and an insert positioned between the inner and outer sleeves. The rotatable bar pin bushing assembly also includes a bar pin rotatably positioned within the inner sleeve. The bar pin has at least one end with at least one bore extending therethrough to receive a fastener. The bar pin is rotatable within the inner sleeve to allow indexing of the bar pin for registering the at least one bore of the bar pin with a connector of a different component. A method for assembling the rotatable bar pin bushing assembly is also disclosed. | 09-15-2011 |
| 20110221156 | HEAVY-DUTY AXLE/SUSPENSION SYSTEM - An air-ride beam-type axle/suspension system for a heavy-duty vehicle with a gross axle weight rating of greater than 23,000 lbs./axle includes a pair of transversely spaced beams. Each one of the beams includes inboard and outboard sidewalls. A large diameter axle extends between and is rigidly connected to the beams via a pair of axle-to-beam connections. Each one of the axle-to-beam connections includes a sleeve having an increased thickness rigidly connected to the axle and the beam. Each sleeve is formed with at least a front and a rear window located between the beam sidewalls. The inboard and/or outboard edges of the sleeve windows are spaced relatively far from the beam sidewalls. The sleeve windows are asymmetrically angled with respect to the horizontal centerline of the axle at design ride height. The axle/suspension system reduces weight while maintaining desired stiffness and durability of the axle/suspension system. | 09-15-2011 |
| 20110175313 | HEAVY-DUTY AXLE-TO-BEAM CONNECTION - An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle. | 07-21-2011 |
| 20110127759 | HEAVY-DUTY VEHICLE FRAME - A frame for a heavy-duty vehicle includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. Each one of a pair of hangers is attached to and depends below a respective one of the main members. An axle/suspension system is mounted on the hangers. A vertically disposed brace structure extends between and is attached to the hangers and the main members. The brace structure includes a hanger cross member disposed perpendicularly between the hangers and a pair of inclined members each of which extend between and are attached to the hanger cross member and to a respective one of the main members or to a respective one of the main members and a respective one of the hangers. The brace structure efficiently dissipates loads from the axle/suspension system into the frame adjacent the hangers and eliminates the need for additional cross members within the frame. | 06-02-2011 |
| 20110095501 | HEAVY-DUTY AXLE-TO-BEAM CONNECTION - An axle-to-beam connection for axle/suspension systems includes a connector having a U-shaped cross section and includes two pairs of legs. Each of the legs is formed with an opening. The connector extends longitudinally along the axle and is also formed with a pair of window weld openings adjacent to the axle. The connector provides a conforming fit of the connector to the axle when the connector is pulled over the axle using the leg openings and is attached to the axle and beam of the axle/suspension system. | 04-28-2011 |
| 20110062772 | BEARING RETAINER FOR HEAVY-DUTY VEHICLE WHEEL END ASSEMBLY - A wheel end assembly for a heavy-duty vehicle includes an inboard bearing that is immovably mounted on an axle spindle, an outboard bearing that is immovably mounted on the axle spindle outboardly of the inboard bearing, and a wheel hub that is rotatably mounted on the bearings. A bearing retainer for the wheel end assembly includes a circumferentially-extending groove that is formed in an inner surface of the wheel hub adjacent an outboard surface of the wheel hub, and a retainer ring that is received in the groove. The retainer ring contacts a radially outward edge of a roller of a cone of the outboard bearing when the roller is at its minimum projected diameter in order to retain the relative position of the outboard bearing cone in the wheel hub during servicing of components of the wheel end assembly. | 03-17-2011 |
| 20110057407 | Suspension Assembly with Tie-Plate - A tie-plate comprising a lower mounting flange that is removably attachable to a first frame hanger and to a second frame hanger, wherein the lower mounting flange includes a first set of attachment holes that correspond to a set of attachment holes at the first frame hanger, wherein the lower mounting flange includes a second set of attachment holes that correspond to a set of attachment holes at the second frame hanger, an extending member having a first end that extends at an angle from the lower mounting flange; and an upper mounting flange extending from a second end of the extending member, wherein the upper mounting flange has one or more mounting holes adapted for attachment of the tie-plate to an undercarriage of a vehicle. | 03-10-2011 |
| 20100301665 | PRECISION AXLE SPINDLE AND WHEEL END ASSEMBLY FOR HEAVY-DUTY VEHICLES - An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly. | 12-02-2010 |
| 20100253032 | HEAVY-DUTY VEHICLE AXLE/SUSPENSION SYSTEM - An axle/suspension system for a heavy-duty vehicle, in which the vehicle has a frame that includes a pair of hangers. The axle/suspension system is attached to the hangers, and includes an axle and a pair of suspension assemblies. Each of the suspension assemblies includes an air spring and at least one spring member. The spring member includes a first attachment portion and a second attachment portion. The first attachment portion is generally rigidly connected to the hanger via a clamped connection, and the second attachment portion is operatively connected to the axle. The spring member, connected in this manner, reduces or eliminates dock walk when a cargo transfer vehicle enters the heavy-duty vehicle, and also reduces or eliminates rebound when the cargo transfer vehicle exits the vehicle. The spring member is also capable of being tuned to a predetermined stiffness that is sufficient to control heavy-duty vehicle roll forces. | 10-07-2010 |
| 20100207372 | System and method for positioning and restraining an air spring within a vehicle suspension - Vehicle suspension assemblies including air spring assemblies and components of the vehicle suspension assemblies are described. A vehicle suspension assembly that is attachable to a pair of vehicle frame rails includes a pair of support beams and a cross member, such as a cross tube, extending between and connected to the pair of support beams. Each support beam includes a locator-tab and each air spring assembly includes a locator-tab-slot for receiving a locator-tab of a support beam. The cross tube is fastened to the air spring assembly via a retention strap that wraps around portions of the cross tube. The locator-tabs and locator-tab-slots may be operable, alone or in combination with the retention strap, as a lateral restraint. In this regard, the lateral restraint may restrain the air spring from moving in a lateral direction between two frame rails to which the vehicle suspension assembly attaches. | 08-19-2010 |
| 20100187789 | LEADING AND TRAILING ARM SUSPENSIONS HAVING A FULLY INTEGRATED ARM - A leading or trailing arm vehicle suspension system comprised of a fabricated vehicle axle and a fully integrated beam casting providing bending stiffness to control axle windup and longitudinal stiffness to control axle position is disclosed. The beam casting is attached to the vehicle axle with a thru-bolt connection. The beam casting includes rack and pinion mounting attachment holes and also includes other built-in features providing efficient transfer of loads into the vehicle axle. | 07-29-2010 |
| 20100078109 | TIRE INFLATION SYSTEM WITH PARALLEL PUMP - A vehicle tire inflation system includes an air supply that is connected to a vehicle tire by a pneumatic conduit. A pump that is independent of and pneumatically parallel to the vehicle air supply includes an inlet and an outlet. The pump inlet receives air from atmosphere, the pump compresses the air, and the pump outlet is fluidly connected to the pneumatic conduit. When the air pressure in the pneumatic conduit drops below a predetermined level, compressed air from the pump is introduced into the pneumatic conduit, thus increasing the air pressure in the conduit to increase the air pressure that is available to the tire. A reservoir tank, which is also independent of the vehicle air supply, may be in fluid communication with the pump outlet and the pneumatic conduit. | 04-01-2010 |
| 20100044992 | Tie-plate and frame hanger of a suspension assembly - An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability. | 02-25-2010 |
| 20090284362 | VEHICLE TEMPERATURE WARNING SYSTEM - A temperature warning system for a vehicle includes a thermal plug disposed on the wheel end assembly of the vehicle. The thermal plug is in fluid communication with an air supply and with a flow sensor. The flow sensor is operatively connected to a warning light or indicator. Excessive heat in the axle spindle end and/or the wheel end assembly causes a fusible material in the thermal plug to melt allowing air to flow from the air supply through the thermal plug thus activating the flow sensor. The flow sensor in turn activates the warning light or indicator alerting the driver of the vehicle of a problem condition at the wheel end assembly and/or axle spindle. | 11-19-2009 |
| 20090283190 | INTEGRATED ROTARY UNION AND HUB CAP - A rotary union is integrated into the interior of a heavy-duty vehicle hub cap. The hub cap includes a cylindrical sidewall, and an outboard wall that is integrally formed with an outboard end of the sidewall, and which extends generally perpendicular to the sidewall. The hub cap also includes a radially-extending flange that is formed on an inboard end of the sidewall, which receives fasteners to mount the hub cap on a wheel hub. The sidewall and the outboard wall form an interior compartment in the hub cap, and a rotary union is mounted to the hub cap in the interior compartment. The rotary union is mounted on the inboard surface of the outboard wall of the hub cap and is in general axial alignment with an axial centerline of a wheel end assembly, providing fluid communication from a tire inflation system to the tires of the vehicle. | 11-19-2009 |
| 20090245969 | AXLE SPINDLE NUT ASSEMBLY FOR HEAVY-DUTY VEHICLES - An axle spindle nut assembly secures a wheel end assembly on an axle spindle. The wheel end assembly includes outboard and inboard outboard bearings that are immovably mounted on the axle spindle, and a wheel hub which is rotatably mounting on the bearings. The spindle nut assembly includes a nut that threads onto an outboard end of the axle spindle, and is tightened against the outboard bearing to a selected torque level. The nut includes an outboard surface that is formed with a plurality of features. A washer is formed with a tab that engages a keyway of the axle spindle outboardly of the nut, and with a plurality of mating features that mechanically engage the features formed in the outboard surface of the nut to prevent substantial rotation of the nut after the nut has been tightened to the selected torque level. | 10-01-2009 |
| 20090194179 | MULTI-STAGE HEIGHT CONTROL VALVE INCLUDING POSITION SENSITIVE PILOT SIGNAL AND PRESSURE BOOST FOR VEHICLE AIR SPRINGS - A multi-stage height control valve for a pneumatic control system of a vehicle includes an air reservoir port, an exhaust port, an air spring port and a pilot port operatively connected to a rotor valve which is in turn operatively connected to the vehicle. The air reservoir port fluidly communicates with an air tank. The air spring port fluidly communicates with the air springs of the vehicle. The exhaust port opens to atmosphere. The pilot port fluidly communicates with a control/warning device such that, when a secondary ride height is reached by the vehicle, the pilot port signals the control/warning device in order to maintain the vehicle at the secondary ride height. The pilot port alternatively provides an air pressure boost in order to quickly re-inflate the air springs of the vehicle to return the vehicle to the primary design ride height. | 08-06-2009 |
| 20090033055 | PNEUMATIC PROPORTIONING SYSTEM FOR VEHICLE AIR SPRINGS - A pneumatic proportioning system for heavy-duty vehicle air springs includes an air supply, a height control valve and a solenoid valve in fluid communication with one another and with the air springs of at least one axle/suspension systems of a heavy-duty vehicle. A proportioning means is in fluid communication with the air supply, with the height control valve, with the solenoid valve, with the air springs and with atmosphere and operates to proportion loads between the air springs of the axle/suspension systems when the solenoid valve is activated during operation of the heavy-duty vehicle. | 02-05-2009 |
| 20080231034 | HEAVY-DUTY VEHICLE FRAME - A primary frame for a heavy-duty vehicle includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. Each one of a pair of hangers is attached to and depends below a respective one of the main members. An axle/suspension system is mounted on the hangers. A vertically disposed brace structure extends between and is attached to the hangers or, alternatively, to both the hangers and the main members. The brace structure includes a hanger cross member disposed perpendicularly between the hangers and a pair of inclined members each of which extend between and are attached to the hanger cross member and a respective one of the main members or an upper wing of a respective one of the hangers. The brace structure efficiently dissipates loads from the axle/suspension system into the primary frame adjacent the hangers and eliminates the need for additional cross members within the frame. | 09-25-2008 |