ELEMENT SIX ABRASIVES S.A. Patent applications |
Patent application number | Title | Published |
20150136738 | METHOD OF PROCESSING A BODY OF POLYCRYSTALLINE DIAMOND MATERIAL - A method of processing a polycrystalline diamond (PCD) material having a non-diamond phase comprising a diamond catalyst/solvent and/or one or more metal carbides, comprises leaching an amount of the diamond catalyst/solvent and/or one or more metal carbides from the PCD material by exposing at least a portion of the PCD material to a leaching solution. The leaching solution comprises nitric acid diluted in water, wherein the nitric acid is between around 2 to 5 wt % in the nitric acid and water mixture, and one or more additional mineral acids. | 05-21-2015 |
20150037444 | PRESS ASSEMBLY AND COUPLING MECHANISMS FOR SAME - A press assembly for pressurising a body, comprising a frame and a cartridge for applying load to the body, in which the frame comprises a bore for accommodating the cartridge. The press assembly further comprises an axial securement mechanism for securing the cartridge axially within the bore and a radial securement mechanism for securing the cartridge radially within the bore. The press assembly is configured such that the cartridge can be rotated in the bore between a locked condition and an unlocked condition. The radial and axial securement mechanisms are cooperatively configured with respect to each other so when the cartridge is in the locked condition, both the radial and axial securement mechanisms are engaged and when the cartridge is in the unlocked condition the radial and axial securement mechanisms are both disengaged and there is a clearance gap between the cartridge and the bore permitting the cartridge to be axially displaceable within the bore. | 02-05-2015 |
20140356470 | Adjustment Assembly, Load Assembly Comprising Same, Press System Comprising Same and Method of Adapting Load Assembly - An adjustment assembly comprising a platform ( | 12-04-2014 |
20140239051 | CUTTER STRUCTURES, INSERTS COMPRISING SAME AND METHOD FOR MAKING SAME - A method of making a cutter structure comprising super-hard material defining a rake face topology is provided. The method includes providing a pre-sinter assembly comprising a substrate body having a formation surface defining a topology complementary to the rake face topology, and an aggregation comprising a plurality of super-hard grains, the aggregation disposed adjacent the formation surface of the substrate body, the substrate body comprising a source of catalyst or binder material capable of promoting the sintering of the super-hard grains at a pressure and temperature at which the super-hard material is thermodynamically stable; subjecting the pre-sinter assembly to the pressure and temperature to provide a sintered polycrystalline super-hard structure joined to the formation surface of the substrate body at a first major boundary of the super-hard structure and having a second major boundary surface opposite the formation surface; removing the substrate body to expose the first major boundary of the super-hard structure defining the rake face topology. Cutter inserts and machine tools are also provided. | 08-28-2014 |
20140198827 | TEMPERATURE SENSOR - A temperature sensor comprises a body of polycrystalline superhard material comprising a plurality of intergrown grains and a binder phase, the polycrystalline material defining a plurality of interstices between the grains, the binder phase being distributed in a plurality of the interstices; and two or more electrodes attached to or embedded in the body of polycrystalline material arranged to measure bulk resistance of the polycrystalline superhard material between the electrodes, the measured resistance being indicative of the temperature of the body of polycrystalline material. | 07-17-2014 |
20140186132 | TWIST DRILL TIPS, PRECURSOR CONSTRUCTIONS FOR USE IN MAKING SAME, AND METHODS FOR MAKING AND USING SAME - A tip for twist drill, comprising a super-hard structure joined to a substrate at an interface boundary coterminous with an end of the substrate, the super-hard structure comprising sintered polycrystalline material comprising super-hard grains, the super-hard structure defining a super-hard end surface opposite the interface boundary and a plurality of cutting edges configured for boring into a body in use; the super-hard end surface including a centre point or chisel edge, and comprising a plurality of surface regions configured such that respective planes tangential to each of the surface regions are disposed at substantially different angles from the axis of rotation of the tip in use. Precursor constructions for use in manufacturing the tips as well as methods for making the precursor constructions and the tips are disclosed. | 07-03-2014 |
20140165476 | POLYCRYSTALLINE DIAMOND CONSTRUCTION AND METHOD FOR MAKING SAME - A polycrystalline diamond construction comprising a body of polycrystalline diamond material is formed of a mass of diamond grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, and a non-diamond phase at least partially filling a plurality of the interstitial regions to form non-diamond phase pools, the non-diamond phase pools each having an individual cross-sectional area. The percentage of non-diamond phase in the total area of a cross-section of the body of polycrystalline diamond material and the mean of the individual cross-sectional areas of the non-diamond phase pools in the image analysed using an image analysis technique at a selected magnification is less than 0.7, or less than 0.340 microns squared, or between around 0.005 to 0.340 microns squared depending on the percentage of non-diamond phase in the total area of the cross-section of the polycrystalline diamond construction. There is also disclosed a method of making such a construction. | 06-19-2014 |
20140026716 | METHOD OF MAKING A BIT FOR A ROTARY DRILL - A method of manufacturing a bit for a rotary drill, the bit including a drill tip ( | 01-30-2014 |
20140020823 | METHOD FOR ATTACHING A PRE-SINTERED BODY OF ULTRAHARD MATERIAL TO A SUBSTRATE - A method of attaching a body of superhard material to a substrate comprises placing a layer of a first brazing material on or over at least a portion of a surface of the substrate; the first brazing material having an associated melting temperature. A second brazing material is located between the first brazing material and a face of a pre-formed body of superhard material to form an assembly; the second brazing material having an associated melting temperature lower than the melting temperature of the first brazing material. The assembly is heated to a temperature sufficient to melt the second brazing material and bond the second brazing material to the superhard material and to the first brazing material. The heating temperature is then reduced to a temperature below the melting point of the second brazing material for a period of time to diffuse the second brazing material into the first brazing material to form a brazing mixture having a melting point greater than the melting point of the first brazing material and to form a bonded assembly of the superhard material and the substrate. | 01-23-2014 |
20140007519 | COMPOSITE PART INCLUDING A CUTTING ELEMENT - A composite part comprises (a) a cutting element which comprises super-hard cutting table and a substrate and (b) a metal or alloy layer. Respective first surfaces of the superhard cutting table and the substrate are joined to each other, and the metal or alloy layer is located adjacent to second surfaces of the cutting table and the substrate so as to surround the joined first surfaces of the cutting table and the substrate. The metal or alloy layer and the second surfaces of one or both of the cutting table and substrate are co-operatively shaped substantially to prevent relative movement therebetween. The metal or alloy layer may be used to secure the cutting element within a tool body, and advantageously provides a convenient means to effect that securement, while simultaneously protecting the join between the superhard cutting table and the substrate during the process of securement of the cutting element to the tool body. | 01-09-2014 |
20130344309 | SUPERHARD STRUCTURE AND METHOD OF MAKING SAME - A superhard structure comprises a body of polycrystalline superhard material comprising a first region and a second region, the second region being adjacent an exposed surface of the superhard structure, the second region comprising a diamond material or cubic boron nitride, the density of the second region being greater than 3.4×103 kilograms per cubic metre when the second region comprises diamond material. The material(s) forming the first and second regions have a difference in coefficient of thermal expansion, the first and second regions being arranged such that this difference induces compression in the second region adjacent the exposed surface. The fir further region has the highest coefficient of thermal expansion of the polycrystalline body and is separated from a peripheral free surface of the body of polycrystalline superhard material by the second region or one or more further regions formed of a material or materials of a lower coefficient of thermal expansion. The regions comprise a plurality of grains of polycrystalline superhard material. There is also disclosed a method of making such a material. | 12-26-2013 |
20130337248 | HIGH DENSITY POLYCRYSTALLINE SUPERHARD MATERIAL - A polycrystalline superhard material comprises a mass of diamond, graphite or cubic boron nitride particles or grains bonded together by ultrathin inter-granular bonding layers, the inter-granular bonding layers having an average thickness of greater than about 0.3 nm and less than about 100 nm. There is also disclosed a method for making such a polycrystalline superhard material. | 12-19-2013 |
20130333300 | POLYCRYSTALLINE DIAMOND MATERIAL - A polycrystalline diamond material comprises a mass of diamond particles or grains exhibiting inter-granular bonding and a binder material comprising a non-metallic catalyst material for diamond, the non-metallic catalyst material for diamond being a metal oxoanion, the oxoanion being selected from the group comprising molybdates, tungstates, vanadates, phosphates and mixtures thereof. | 12-19-2013 |
20130326963 | POLYCRYSTALLINE DIAMOND MATERIAL - A polycrystalline diamond material comprising a mass of diamond particles or grains exhibiting inter-granular bonding and a binder material comprises a non-metallic catalyst material for diamond, the non-metallic catalyst material for diamond comprising at least one nitrogen compound derived from an ammonium compound and/or at least one halide compound. | 12-12-2013 |
20130263522 | SUPERHARD CONSTRUCTION - A method of making a superhard construction includes providing a polycrystalline superhard (PCS) structure comprising bonded grains of a superhard material, providing an aggregated mass comprising grains of the superhard material, and providing a substrate having a recess configured for accommodating the PCS structure. The PCS structure is placed into the recess with the aggregated mass of superhard grains positioned adjacent the PCS structure to form an unjoined assembly. Pressure and heat are then applied to the unjoined assembly to join the aggregated mass to the PCS structure and form the superhard construction. | 10-10-2013 |
20130213721 | SUPERHARD CUTTER - A cutter comprises a superhard construction, the cutter having a cutting edge defined by a rake face, and a flank extending therefrom. The cutter also has first and second regions, the first region abutting the second region along a boundary, the first region having a different material composition from the second region. At least the second region comprises superhard material, the material of the first region has a different coefficient of thermal expansion (CTE) from the material of the second region. The second region extends around the peripheral edge of the first region defined by the boundary to form a collar therearound, the first region and/or the second region extending to and/or forming at least a part of the rake face. | 08-22-2013 |
20130205678 | POLYCRYSTALLINE SUPERHARD MATERIAL - A method for making polycrystalline superhard material comprises providing an electrically conductive substrate defining at least one deposition surface, electrophoretically depositing charged superhard particles or grains on to the deposition surface(s) of the substrate to form a pre-sinter body, and subjecting the pre-sinter body to a temperature and pressure at which the superhard material is thermodynamically stable, sintering and forming polycrystalline superhard material. There is also disclosed a superhard wear element comprising a polycrystalline superhard material produced by such a method. | 08-15-2013 |
20130199107 | POLYCRYSTALLINE SUPERHARD MATERIAL - A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material. | 08-08-2013 |