| DIXIE CONSUMER PRODUCTS LLC Patent applications |
| Patent application number | Title | Published |
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| 20120080444 | DISPENSER FOR DISPOSABLE CUTLERY AND COMPONENTS THEREFOR - A configuration of disposable cutlery comprises a plurality of disposable cutlery pieces suitable for loading in a disposable cutlery dispenser, wherein the plurality is not constrained by a cartridge when loaded into the cutlery dispenser, wherein the plurality is in a substantially unfanned orientation after loading of the plurality into a cutlery dispenser, and wherein each piece comprises a solid handle. | 04-05-2012 |
| 20120036724 | INTERLOCKING CUTLERY AND RELATED METHODS - A utensil that includes a functional end and a handle associated with the functional end. The handle includes a longitudinal axis, a first surface, and a second surface. The first surface includes at least one protrusion configured to separably couple the utensil to a second utensil. The second surface is configured to receive at least a portion of a third utensil. The at least one protrusion is configured such that the utensil and the second utensil are configured to be at least one of coupled and decoupled with respect to one another via relative movement in a plane parallel to a reference plane that intersects a plane extending between the first and second surfaces. | 02-16-2012 |
| 20110296693 | SYSTEM AND METHOD FOR HOLDING CUTLERY TOGETHER - A module of cutlery may include a plurality of utensils that include a formable material, wherein at least two of the utensils are separably coupled to one another via at least one of an adhesive and a common portion of the formable material. | 12-08-2011 |
| 20110226797 | Cutlery Utensil Dispenser - A cutlery utensil dispenser has a housing that includes a first zone for holding a utensil to be dispensed, a second zone for receiving the utensil during dispensing, and a third zone for delivering the dispensed utensil to a user. The first, second and third zones are cooperatively configured and adapted to maintain, and present to the user, one end of the utensil ahead of an opposing end of the utensil during a dispensing operation. | 09-22-2011 |
| 20110180562 | CUTLERY DISPENSER TRAYS - A utensil dispensing tray that cooperates with a dispenser. The tray includes at least one feature that causes the utensil, such as a knife, fork, spork, or spoon, to rotate from a first orientation to a second orientation for presentation as the utensil drops into the tray. The tray also includes one or more features that result in the utensil being consistently positioned in its second orientation within a dispensing area of the tray. | 07-28-2011 |
| 20110150620 | PRESSWARE STOP RAMP AND METHOD FOR USING THE SAME - Pressware stacking systems and methods for using same. The system can include a conveyor for moving pressware in a first direction; a stop ramp at least partially disposed on the conveyor; and a lifter in communication with the stop ramp. The lifter is adapted to move at least a portion of the stop ramp to an inclined position above the conveyor. | 06-23-2011 |
| 20110143900 | Pressware Die Set With Pneumatic Blank Feed - An improved apparatus for making disposable pressware features a pneumatic feeding system which accelerates a paperboard blank into a forming die. In a typical embodiment, a pair of adjustable air knives propel a paperboard blank into the forming cavity. | 06-16-2011 |
| 20110076127 | PRESSWARE STACKING SYSTEM AND METHOD FOR USING SAME - A pressware stacking assembly and method for using the same are provided. The stacking assembly may include a stacking surface for supporting a plurality of pressware products and at least one shaped wheel at least partially disposed through the stacking surface. The shaped wheel may include a body having at least three sides disposed about a perimeter thereof and at least one transition section disposed between adjoining sides, wherein each transition section is adapted to lift at least a portion of the pressware products off the stacking surface. | 03-31-2011 |
| 20110031305 | METHOD OF MAKING A CONTAINER EMPLOYING INNER LINER AND VENTS FOR THERMAL INSULATION - The present invention provides a container suitable for providing insulation wherein the container has an inner shrink film liner. The sidewalls of the container, which can be made from paperboard or other suitable material, are vented to allow ambient air to flow through the sidewall of the container during activation of the shrink film. Upon activation the container provides excellent insulation. Methods of making the container are also provided. | 02-10-2011 |
| 20110015051 | APPARATUS FOR MAKING PAPERBOARD PRESSWARE WITH CONTROLLED BLANK FEED - An improved apparatus for making pressware features a vacuum belt feeder which accelerates and decelerates a feed blank for controlled insertion into a forming die as well as retainers to limit bounce back of the blank off of forward stops. A pneumatic ejector on the forming ram facilitates product removal | 01-20-2011 |
| 20100317500 | METHOD OF PRODUCING AN INSULATED CONTAINER - A method of producing an insulated container having a cup and an insulating wrapper is provided. In some embodiments, the insulating wrapper is formed by adhering an insert to a base sheet without attaching the edges of the insert to the base sheet. The insulating wrapper is then wrapped around the cup using automated cup forming machinery. | 12-16-2010 |
| 20100264202 | RIGID-BUCKLING-RESISTANT-FLUTED PAPERBOARD CONTAINER WITH ARCUATE OUTER REGION - The present invention relates to rigid-buckling-resistant-fluted containers with an arcuate outer rim. The container such as a pressformed paperboard plate of overall diameter “D” including a generally planar bottom region, an upwardly extending fluted region surrounding the generally planar bottom region, and an outwardly and downwardly extending peripheral region having an arcuate radial profile. The containers being produced of a lightweight board but exhibiting high strength and rigidity relative to the low weight board. | 10-21-2010 |
| 20100170915 | CUTLERY UTENSIL DISPENSING APPARATUS AND METHOD - A cutlery utensil dispenser has a dispensing tray with a floor and a region housing a cutlery utensil. The cutlery utensil has first and second portions and is moved by an engagement portion of an actuator from a first orientation to a second orientation. In the first orientation, the cutlery utensil rests on the floor in the region and is within the cutlery utensil dispenser, inaccessible to a user. In the second orientation, the second portion of the cutlery utensil projects from the cutlery utensil dispenser and is accessible to the user. A wall of the region has a fulcrum end dimensioned to engage the cutlery utensil. The cutlery utensil rotates about the fulcrum end responsive to the engagement portion toward an exit of the dispenser. | 07-08-2010 |
| 20100147938 | METHOD FOR IN-DIE LAMINATION OF PLURAL LAYERS OF MATERIAL AND PAPER-CONTAINING PRODUCT MADE THEREBY - A method for making a multilayered paper-containing product, for example a paper plate or tray, includes assembling two or more sheets of paper-containing material cut into blanks. The blanks are pressed together and shaped in a die, usually with a bonding agent being used to secure the blanks. Pleats are formed in the curved portion of the shaped product. However, the pleats on each blank are formed independently so that the folded region formed in the pleats are arranged in a staggered array and are not interleaved with the pleats of the other blank. | 06-17-2010 |
| 20100126685 | Paper Products - A paper product includes a paperboard comprising a substrate layer, a filler layer, and a cap layer, wherein the filler layer is disposed between the substrate layer and the cap layer, wherein the filler layer includes a filler material, wherein the cap layer includes a polylactic acid based resin, and wherein the cap layer is substantially free of filler material. | 05-27-2010 |
| 20100084418 | CUTLERY UTENSIL DISPENSER - A cutlery utensil dispenser having at least one utensil compartment and a dispensing mechanism is disclosed. Each utensil compartment is so dimensioned and configured to house a stack of utensils. The dispensing mechanism includes a drive member in operable communication with at least one driven member, each driven member being associated with a respective one of the compartments. Actuation of the drive member causes simultaneous actuation of each driven member that causes a utensil to be dispensed from each compartment in repeatable succession one at a time. Also disclosed is a cutlery utensil dispenser having an electric motor in operable communication with the dispensing mechanism, and a controller in operable communication with the motor. The controller includes a processing circuit responsive to computer executable instructions which when executed on the processing circuit facilitates dispensing of a utensil from the utensil compartment by operation of the motor on command. | 04-08-2010 |
| 20100065235 | FOOD WRAP BASE SHEET WITH REGENERATED CELLULOSE MICROFIBER - A base sheet for food wrap products. The base sheet can include a pulp-derived papermaking fiber and a fibrillated regenerated cellulose microfiber having a CSF value of less than about 175 mL. | 03-18-2010 |
| 20100044424 | LIQUID CONTAINER WITH UNINTERRUPTED COMFORT BAND AND METHOD OF FORMING SAME - The sidewall portion of a cup or other container for a heated beverage or other hot liquid comprises a relatively rigid outer wall and a relatively flexible inner liner. The wall and liner are attached together at respective upper and lower circumferential bands and at least an intermediate portion of the liner between the upper and lower circumferential bands is separable from the outer wall, to thereby form a sealed void between the outer wall and the inner liner which extends circumferentially along the entire comfort band and which defines a comfort band encircling at least a middle region of the cup. In one embodiment, a liner preform is placed on a tapered mandrel provided with selectively heated circumferential bands for sealing the upper and lower circumferential bands of the liner to an inner surface of the outer wall. Preferably, the container is a stackable disposable cup with a liner formed of a heat shrinkable material which is activated (i.e., has its tension released) only after the cup is filled with a hot liquid. | 02-25-2010 |
| 20100012712 | PAPER CUP MANUFACTURE WITH MICROENCAPSULATED ADHESIVE - Paper cup manufacture utilizing microencapsulated adhesive typically includes: (a) supplying a paperboard web to a coating line; (b) coating the web in the coating line with a liquid-resistant coating in a first predetermined pattern on a first side thereof corresponding to interior surfaces of sidewalls of paperboard cups formed from the paperboard blanks; (c) coating the web in the coating line with a microencapsulated adhesive in a second predetermined pattern corresponding to seams of paperboard cups formed from the paperboard blanks, the microencapsulated adhesive thereby being applied in common registry with the liquid-resistant coating in the coating line; and (d) cutting paperboard blanks from the web. The paperboard blanks are then (e) formed into the cup sidewall with the adhesive securing a seam. | 01-21-2010 |
| 20090232926 | SEGMENTED PRESSWARE DIE SET WITH ANTI-TWIST GUIDE KEYS - A heated, segmented pressware die set for making pressware containers from a paperboard blank includes a plurality of guide keys mounted between at least one of an inner member of a punch or die and an outer ring which reciprocates independently. Each guide key extends in an outward direction from the central axis of the die set. The guide keys are positioned, configured and dimensioned to engage the outer ring in order to limit rotation of the outer ring with respect to the inner member of the punch or die. In a preferred construction, the guide keys have radially extending planar surfaces which cooperate with guide channels having like surfaces such that clearances necessary to accommodate thermal expansion are reduced, greatly increasing durability of the tool. | 09-17-2009 |
| 20090215599 | DISPOSABLE SERVINGWARE CONTAINERS WITH FLANGE TABS - Disposable containers include peripheral tabs which are useful for positioning and processing the containers and operate as separators. In a preferred embodiment, the tabs correspond to tabs on a paperboard blank where the tabs are useful for controlling the orientation of the blanks so that printed and shape features may be kept in registration during manufacturing of a disposable servingware container. | 08-27-2009 |
| 20090173776 | Disposable Pressware Prepared From Wax-Infused Paperboard - A disposable servingware container press-formed from paperboard includes (a) a bottom panel; (b) an annular transition portion; and (c) an outer portion extending upwardly and outwardly with respect to the transition portion, the container having an outer surface and an inner surface distal to the outer surface, the inner surface being adapted as a serving surface. The paperboard is infused with a wax composition on one side thereof in an amount of at least 3 lbs of wax per 3000 ft | 07-09-2009 |
| 20090173775 | Disposable pressware prepared from paperboard sized with nano starch - A disposable servingware container press-formed from a generally planar paperboard blank includes: (a) a bottom panel; (b) a first annular transition portion extending upwardly and outwardly from the bottom panel defining a first radius of curvature; (c) an optional sidewall portion extending upwardly and outwardly from the first annular transition portion; (d) a second annular transition portion flaring outwardly with respect to the first annular transition portion; and (e) an outer flange portion extending outwardly with respect to the second annular transition portion. The paperboard blank is generally sized with nano starch in an amount of greater than 20 lbs per 3000 ft | 07-09-2009 |
| 20090114659 | Pressed Paperboard Servingware With Arched Bottom Panel and Sharp Brim Transition - A disposable servingware container | 05-07-2009 |
| 20090110855 | Filled Polystyrene Compositions and Uses Thereof - The present invention provides polymer formulations containing 20 to about 40 weight percent of a filler, such as calcium carbonate. Multilayer polymer structures containing a filler in at least one layer of the multilayer structure, and methods of making these multilayer structures, are also disclosed. Articles of manufacture, such as food service articles, including cups, lids, plates, trays, containers, cutlery, and the like, derived from these formulations and multilayer structures are also provided in the present invention. | 04-30-2009 |
| 20080251574 | Pressware Die Set With Pneumatic Blank Feed - An improved apparatus for making disposable pressware features a pneumatic feeding system which accelerates a paperboard blank into a forming die. In a typical embodiment, a pair of adjustable air knives propel a paperboard blank into the forming cavity. | 10-16-2008 |
| 20080234119 | SERVO-DRIVEN FORMING PRESS - A forming apparatus for producing paperboard pressware includes servo-driven blanking and product forming subsystems, and a computerized control system to provide independent control of the servo-driven subsystems for improved timing and positional accuracy. Independent and individual electronic control of the various component subsystem enables remote control and monitoring of production and machine functions. | 09-25-2008 |
| 20080217346 | FILLED POLYSTYRENE TEAR BACK CONTAINER LIDS - The invention relates to tear-back thermoformed high impact polystyrene lids having from at least 10% to about 15% of filler and the specified configuration of the tear-back portion. In particular, the tear back lid comprises a tear back portion defined by two sets of tear back indentations and a left and a right notch cut into a skirt defined by the outer diameter of the lid. The combination of the filler amount and tear-back configuration allows an improved tearability for the filled polystyrene lids. | 09-11-2008 |
