DIAMOND INNOVATIONS, INC. Patent applications |
Patent application number | Title | Published |
20150352688 | Delayed Diffusion of Novel Species from the Back Side of Carbide - A polycrystalline diamond compact (PDC) is fabricated using a process of delayed diffusion (i.e., post-sintering) of a diffusion species (i.e., a metalloid) introduced from the back side of a carbide further away from the diamond grit or from the flank side of the carbide, as opposed to the side of the carbide adjacent to the diamond grit. The process of fabricating the PDC includes depositing, in a metal container, a synthetic diamond grit, a carbide, and a diffusion species, then applying a high pressure and high temperature (HPHT) to the contents of the metal container wherein (1) the carbide diffuses across the diamond grit, and (2) the diffusion species diffuses across the carbide followed by the diamond grit, thus providing a protective coating to the PDC. | 12-10-2015 |
20150349188 | AFFECTING THE THERMOELECTRIC FIGURE OF MERIT (ZT) AND THE POWER FACTOR BY HIGH PRESSURE, HIGH TEMPERATURE SINTERING - A method for increasing the ZT of a semiconductor, involves creating a reaction cell including a semiconductor in a pressure-transmitting medium, exposing the reaction cell to elevated pressure and elevated temperature for a time sufficient to increase the ZT of the semiconductor, and recovering the semiconductor with an increased ZT. | 12-03-2015 |
20150292270 | POLYCRYSTALLINE DIAMOND COMPACT WITH ENHANCED THERMAL STABILITY - A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may comprise a diamond table and a substrate. The diamond table may be attached to the substrate. The diamond table may include bonded diamond grains defining interstitial channels. The interstitial channels may be filled with non-binder materials in the first region. The interstitial channels in the second region may be filled with a binder material and an additive from the substrate. | 10-15-2015 |
20150273662 | REINFORCED THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTER - A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may comprise a diamond table and a substrate. The diamond table may be attached to the substrate. The diamond table may include bonded diamond grains defining interstitial channels. The interstitial channels may be filled with at least two types of carbides in the first region. The interstitial channels in the second region may be filled with a metal catalyst from the substrate. | 10-01-2015 |
20150247365 | MODIFICATION OF DIAMOND FEEDS FOR IMPROVING POLYCRYSTALLINE DIAMOND CUTTER - A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may comprise a superabrasive volume and a substrate. The substrate may be attached to the superabrasive volume via an interface. The superabrasive volume may be formed by a plurality of polycrystalline superabrasive particles. The superabrasive particles may have nano or sub-micron scale surface texture. | 09-03-2015 |
20150151409 | ALUMINUM OR ALUMINUM CARBIDE ALTERNATIVE CATALYST FOR POLYCRYSTALLINE DIAMOND COMPACT FORMATION - A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may comprise a superabrasive volume comprising about 60 to about 99.5 weight % superabrasive particles, about 0.5 to 40 weight % catalysts. The catalyst comprises a non-transitional metal atom. | 06-04-2015 |
20150107163 | POLYCRYSTALLINE DIAMOND COMPACT FABRICATED FROM SURFACE FUNCTIONALIZED DIAMOND PARTICLES - A superabrasive compact and a method of making the superabrasive compact are disclosed. A superabrasive compact may comprise a plurality of polycrystalline superabrasive particles made of surface functionalized superabrasive particle The surface functionalized superabrasive particles may have halogens or organic moiety instead of hydrogen. | 04-23-2015 |
20150052822 | LAPPING SLURRY HAVING A CATIONIC SURFACTANT - A lapping slurry and method of making the lapping slurry are provided. The lapping slurry comprises abrasive grains dispersed in a carrier. The carrier comprises water, ethylene glycol and between about 0.5 wt % to about 60 wt % surfactant. Abrasive particles are positively charged when dispersed in ethylene glycol having a pH in a range of from 5 to 9, as evidenced by zeta potentials. | 02-26-2015 |
20140354033 | MINING PICKS AND METHOD OF BRAZING MINING PICKS TO CEMENTED CARBIDE BODY - A tool and a method of making the tool is disclosed. The tool comprises a sleeve and a compact. The sleeve may have a proximal end, a distal end, a central axis, and a bore extending from the proximal end to the distal end, the bore having an inner wall. The compact may have a base end and an impact surface spaced opposite to the base end. The compact may be substantially disposed within the bore of the sleeve. The proximal end may be disposed proximate the base end of the compact. | 12-04-2014 |
20140262546 | POLYCRYSTALLINE DIAMOND DRILL BLANKS WITH IMPROVED CARBIDE INTERFACE GEOMETRIES - A cutting element and a method of making the superabrasive cutter are disclosed. The cutting element has a substrate and a superabrasive layer. The substrate has an inner face and an annular face. The inner face may have a center. The annular face may have a periphery. A superabrasive layer attaches to the substrate along the inner face and the annular face, wherein the inner face slopes outwardly and upwardly from the center at an angle ranging from between about 1° and about 7° from horizontal. | 09-18-2014 |
20140259959 | DELAYED DIFFUSION OF NOVEL SPECIES FROM THE BACK SIDE OF CARBIDE - A polycrystalline diamond compact (PDC) is fabricated using a process of delayed diffusion of a diffusion species (e.g., a metalloid) introduced from the back side of a cemented carbide further away from the diamond grit or from the flank side of the cemented carbide, as opposed to the side of the cemented carbide adjacent to the diamond grit. The process of fabricating the PDC includes depositing, in a metal container, a diamond grit, a cemented carbide, and a diffusion species, then applying a high pressure and high temperature (HPHT) to the contents of the metal container wherein (1) the binder of cemented carbide diffuses across the diamond grit, and (2) the diffusion species diffuses through the cemented carbide, and then through the diamond grit, thus providing a protective coating to the diamond grains of the PDC. | 09-18-2014 |
20140250994 | LABORATORY ASSESSMENT OF PDC CUTTER DESIGN UNDER MIXED-MODE CONDITIONS - A method of testing a superabrasive cutter is disclosed. The method of testing a superabrasive cutter may comprise steps of choosing a set of tests with various parameters under which to test superabrasive cutter; comparing to a reference chart; and deciding whether the superabrasive cutter fits an application for a high probability of performance success. | 09-11-2014 |
20140250974 | LABORATORY ASSESSMENT OF PDC CUTTER DESIGN UNDER MIXED-MODE CONDITIONS - A preform superabrasive cutter and a method of testing the preform superabrasive cutter are disclosed. The preform superabrasive cutter may comprise a superabrasive volume, metal carbide, and a slop. The superabrasive volume may have a top surface and superabrasive particles. The metal carbide may be attached to the superabrasive volume via an interface between the superabrasive volume and the metal carbide. The slope may be situated from the top surface of the superabrasive volume toward the metal carbide, wherein the slope is at an angle from about 5 to about 18 degrees relative to a longitudinal axis of the preform superabrasive cutter. | 09-11-2014 |
20140250973 | LABORATORY ASSESSMENT OF PDC CUTTER DESIGN UNDER MIXED-MODE CONDITIONS - A system and a method of testing a superabrasive cutter are disclosed. The system of testing a superabrasive cutter may comprise a spinning wheel holding the superabrasive cutter; a rock feeding into a rotation of the superabrasive cutter on the spinning wheel; and a plurality of sensors operably attaching to the spinning wheel and the rock to detect properties of the superabrasive cutter. The method of testing a superabrasive cutter may comprise steps of attaching a superabrasive cutter to a spinning wheel; moving a rock into a rotation of the superabrasive cutter on the spinning wheel; and communicably coupling a first sensor to the superabrasive cutter. | 09-11-2014 |
20140237904 | CVI BONDED AND COATED PCBN TO WC TOOL BODY - A cutting tool and a method of making a cutting tool are provided. The cutting tool may comprise a sintered superabrasive tip, a tool body and a non-brazing material. The sintered superabrasive tip may have a plurality of superhard particles. The tool body may retain the superabrasive tip. The non-brazing material fills a gap between the superabrasive tip and the tool body. The method of making a cutting tool may comprise steps of providing a superabrasive tip; providing a tool body; filling a gap between the superabrasive tip and the tool body with a non-brazing material; and depositing a first coating to the non-brazing material. | 08-28-2014 |
20140208660 | CONTROL OF DEFECTS AND SWEEP PATTERN IN PDC BY TREATING CARBIDE SUBSTRATE BEFORE SWEEP - A method for forming a polycrystalline diamond compact (PDC) includes treating a carbide substrate having a cobalt content therein with an acid, e.g., aqua regia, to remove cobalt from a surface portion of the carbide substrate; disposing diamond crystals on the treated carbide substrate; disposing a sweep material on the diamond crystals on a surface of the diamond opposite the carbide substrate; and applying high temperature and pressure to the carbide substrate, the diamond crystals and the sweep material such that the diamond crystals are sintered into a polycrystalline diamond attached to the carbide substrate to form the polycrystalline diamond compact. | 07-31-2014 |
20140179203 | ABRASIVE PARTICLES HAVING A UNIQUE MORPHOLOGY - An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing modified abrasive particles, including providing a plurality of abrasive particles, providing a reactive coating on said particles, heating said coated particles; and recovering modified abrasive particles. | 06-26-2014 |
20140165804 | PRECISION WIRE SAW INCLUDING SURFACE MODIFIED DIAMOND - A wire having a surface and diamond particles bonded to said surface by a bond matrix, wherein each diamond particle has surface roughness of about 0.60 to about 0.80 and a sphericity of about 0.25 to about 0.50. | 06-19-2014 |
20140165474 | Titanium Diboride Composition in PCBN - A composition of a sintered superhard compact is provided. The sintered superhard compact body may comprise superhard particles, such as cubic boron nitride. The binder phase may bond the superhard particles together. The binder phase comprises a titanium compound and a balance aluminum compound. The titanium compound may be formed during the high pressure high temperature condition. The sintered superhard compact body may have an amount of the titanium compound in order to have a mixed wear and toughness application. | 06-19-2014 |
20140157681 | FUNCTIONALIZATION OF CUBIC BORON NITRIDE AND METHOD OF MAKING THE SAME - A superabrasive material and method of making the superabrasive material are provided. The superabrasive material may comprise a superabrasive crystal and a plurality of particles. The plurality of particles may be included within the superabrasive crystal. The plurality of particles may comprise a non-catalyst material. | 06-12-2014 |
20140154509 | PROVIDING A CATLYST FREE DIAMOND LAYER ON DRILLING CUTTERS - A method of making a polycrystalline diamond compact including providing a layer of graphene on top of a sintered PCD and transforming the graphene at high pressure and temperature into diamond that is free of metal catalyst. A method of making PCD by providing a layer of graphene powder on top of a layer of diamond powder and sintering at high pressure and temperature to transform the graphene into diamond that is free of metal catalyst at the surface. | 06-05-2014 |
20140151604 | METHOD FOR MEASURING PRESSURES IN A HIGH PRESSURE CELL BY MONITORING CONTINUOUS CHANGES IN PHYSICAL PROPERTIES OF GEO2-SIO2 SOLID SOLUTION - A method for the measurement of pressure in high temperature and high pressure processes includes the steps of providing at least a first material compound and at least a second material compound. The at least first and second compounds are mixed to form a material sample. The material sample is loaded into a device and the device and material sample are subjected to a high pressure of up to about 10 GPa and a high temperature of up to about 2000° C. to form the material sample into a solid crystalline solution. The material sample is recovered for analysis and the composition of the crystalline solid solution is measured to determine the pressure ex situ. | 06-05-2014 |
20140148082 | ABRASIVE PARTICLES HAVING A UNIQUE MORPHOLOGY - An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing modified abrasive particles, including providing a plurality of abrasive particles, providing a reactive coating on said particles, heating said coated particles; and recovering modified abrasive particles. | 05-29-2014 |
20140134403 | INTERFACE MODIFICATION OF POLYCRYSTALLINE DIAMOND COMPACT - A cutting element and a method of providing the cutting element are provided. The cutting element may comprise a substrate, a first polycrystalline diamond zone, and a second polycrystalline diamond zone. The first polycrystalline diamond zone may have substantially free of a catalyst material. The second polycrystalline diamond zone rich in the catalyst material may be bonded to the substrate along an interface. The second polycrystalline diamond zone may be bonded to the first polycrystalline diamond zone along an effective transition zone. The effective transition zone may have a plurality of irregular projections toward the first polycrystalline diamond zone and the second polycrystalline diamond zone. | 05-15-2014 |
20140115972 | THICK THERMAL BARRIER COATING FOR SUPERABRASIVE TOOL AND METHOD OF MAKING THE SAME - The present disclosure relates to cutting tool edges that include on a rake face a superabrasive layer and a HPHT sintered or HPHT bonded cap layer. The cap layer improves adhesion between the superabrasive layer and an optional coating system for the cutting insert and acts as a thick anti-friction layer and/or a thermal barrier coating. | 05-01-2014 |
20140090309 | CUBIC BORON NITRIDE PARTICLES HAVING A UNIQUE MORPHOLOGY - A superabrasive particle, such as cubic boron nitride, and method of making the same are disclosed. A cubic boron nitride particle may have an irregular surface, wherein the surface roughness of said particle is less than about 0.95. The method for producing abrasive particles having a unique surface morphology may comprise the steps of providing a plurality of abrasive particles; blending reactive metal powder with the abrasive particles; compressing the blended components into a pellet; heating said pellet; and recovering modified abrasive particles. | 04-03-2014 |
20140090307 | SINGLE CRYSTAL CBN FEATURING MICRO-FRACTURING DURING GRINDING - A superabrasive material and method of making the superabrasive material are provided. The superabrasive material may comprise a superabrasive crystal having an irregular surface. The superabrasive material further comprises a plurality of structure defects within the superabrasive crystal. The plurality of structure defects may cause micro-chipping when used as grinding materials. | 04-03-2014 |
20140060937 | POLYCRYSTALLINE DIAMOND COMPACT COATED WITH HIGH ABRASION RESISTANCE DIAMOND LAYERS - A cutting element may comprise a substrate, a first polycrystalline diamond volume, and a second diamond or diamond like volume. The first polycrystalline diamond volume may contain a catalyst material. The first polycrystalline diamond volume may be bonded to the substrate. The second diamond or diamond like volume may be formed predominantly from carbon atoms and free of catalyst materials. The second diamond or diamond like volume may be adjacent to a working surface of cutting element. The second diamond or diamond like volume may be bonded to the first polycrystalline diamond volume. | 03-06-2014 |
20140059943 | INFILTRATION COMPOSITIONS FOR PCD BY USING COATED CARBIDE SUBSTRATES - A polycrystalline diamond compact made from a high pressure, high temperature process is provided. The compact includes a metal carbide substrate including a binder and at least one inner layer of polycrystalline diamond disposed on the substrate. The polycrystalline diamond has a diamond phase and a metal phase forming an interconnected mutually exclusive network. The metal phase is a material different than that of the binder of the substrate to provide improved diamond sintering and final polycrystalline diamond compact properties. Prior to processing at least one coating is disposed on the substrate, and the layer of diamond particles is disposed on the at least one coating. During the high pressure, high temperature process the coating melts and fully sweeps into the diamond layer. | 03-06-2014 |
20140013672 | METHODS OF IMPROVING SINTERING OF PCD USING GRAPHENE - A method of making diamond including mixing graphene with diamond seed to form a powder mixture, and then sintering the powder mixture, in the absence of a transition metal catalyst, at high pressure and high temperature; and a method of making a polycrystalline diamond compact including mixing graphene in diamond powder to form a powder mixture with less than about 50% graphene by weight, and then sintering the powder mixture, in the absence of a transition metal catalyst, at high pressure and high temperature. | 01-16-2014 |
20130255161 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly and a method of making the cutter assembly are disclosed. A method of fabricating a cutting element having at least one island structure in at least one pocket of a substrate may comprise steps of building the substrate with at least one pocket; putting the at least one island into the at least one pocket in the substrate to form an assembly, the at least one island is not in a final state, wherein in the final state, chemical composition, shape, phase distribution and content, density and mechanical properties are finalized without changes; and subjecting the assembly to a final fabrication process to form the said cutting element and achieve the final state of the cutting element and at least one island in at least one pocket. | 10-03-2013 |
20130192902 | Drill Bit - A drill bit features a head portion and a connecting portion for attachment to a drilling device. The head portion includes at least two insert pockets, which can contain inserts, with cutting edges that extend from an inner position offset radially from the rotational axis of the bit to an outer cutting edge. The cutting edge is formed by the intersection of a top surface and a wear surface of the insert pocket or insert. The top surface is linear, but may be planar or non-planar. | 08-01-2013 |
20130167451 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
20130167450 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
20130167449 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
20130167447 | Near-Net Cutting Tool Insert - A method of making a near-net superhard material body includes preparing granules from a mixture of superhard powder, binders, and fluids, compacting the granules to form a soft green complex-shaped body, heating the soft green body in a furnace to form a hard green body free from residual binders, embedding one or more of the hard green bodies in a containment powder or a containment means and forming a pressure cell, sintering the cell at high pressure and high temperature, and removing the containment powder from the cell or removing the inserts from the containment means to reveal one or more near-net bodies. | 07-04-2013 |
20130167446 | CUTTER ASSEMBLY WITH AT LEAST ONE ISLAND AND A METHOD OF MANUFACTURING A CUTTER ASSEMBLY - A cutter assembly includes a substrate and at least one island. The substrate includes a surface circumscribed by a peripheral edge, a flank surface extending from the peripheral edge, and at least one pocket with an opening on the surface and spaced apart from the peripheral edge. The at least one pocket extends from the opening towards an interior of the substrate. The at least one island is in the at least one pocket, and the at least one island includes a cutting surface that is exposed by the opening of the at least one pocket. | 07-04-2013 |
20130139446 | SINTERED CUBIC BORON NITRIDE CUTTING TOOL - A sintered compact for use in making a cutting tool, the sintered compact including about 10 vol. % to about 90 vol. % cubic boron nitride, and a binder phase including about 0.1 vol. % to about 10 vol. % graphene. A method for a sintered compact including mixing a powder blend having about 10 vol. % to about 90 vol. % cubic boron nitride and about 0.1 vol. % to about 10 vol. % graphene, pressing the powder blend into a pill, and sintering the pill at high pressure and high temperature. A sintered cutting tool including about 10 vol. % to about 90 vol. % cubic boron nitride, and a binder phase including about 0.1 vol. % to about 10 vol. % graphene, wherein the sintering is performed at a pressure of about 45 kBar and a temperature of about 1500° C. for about 30 minutes. | 06-06-2013 |
20130133269 | ABRASIVE COMPACT WITH IMPROVED MACHINABILITY - An abrasive compact may include an ultra-hard phase that may include ultra-hard particles having a Knoop hardness of 5000 KHN or greater, a sinter catalyst, and a reaction phase that may include a catalyst-ceramic compound having a Knoop hardness lower than that of the ultra-hard phase. | 05-30-2013 |
20130101362 | Method of Joining Two Components to Ensure Axial and Angular Alignment Therebetween - A method for bonding together components, such as a tip and a shaft which include mutually facing carbide end surfaces. The tip includes circumferentially spaced flutes formed in its cylindrical outer periphery. The shaft has a cylindrical outer periphery and a plurality of coolant holes extending through the shaft. Bonding of the tip to the shaft is performed by inserting gauge wires into the coolant holes and associated flutes, and positioning brazing material between the first and second end surfaces. A water-soluble bond-blocking material is applied to the gauge wires for preventing brazing of the gauge wires to the brazing material. The brazing material is heated to braze the first and second end surfaces together while the flutes and their associated coolant holes are maintained in alignment by the gauge wires. Then, the gauge wires are removed, and residual bond-blocking material is dissolved in water. | 04-25-2013 |
20130081882 | METHOD OF CHARACTERIZING A MATERIAL USING THREE DIMENSIONAL RECONSTRUCTION OF SPATIALLY REFERENCED CHARACTERISTICS AND USE OF SUCH INFORMATION - A method for characterizing a three-dimensional spatial distribution of a characteristic of an ultra-hard body includes successively removing portions of the ultra-hard body to successively expose sub-portions, determining a characteristic of each of the exposed sub-portions, and reconstructing a three-dimensional spatial distribution of the characteristic of the ultra-hard body from the determined characteristic of each of the sub-portions. | 04-04-2013 |
20130067826 | Polycrystalline Diamond Compacts Having Improved Wear Characteristics, and Method of Making the Same - A method of making a polycrystalline diamond compact includes mixing a diamond particle feed with a binder to form a mixture, forming the mixture into a precompact, heating the pre-compact in a non-oxidizing atmosphere to substantially drive off the binder, oxidizing the pre-compact in an oxidizing atmosphere at a temperature and for a time sufficient to burn off non-diamond carbon without overoxidizing diamond, and sintering the pre-compact at high pressure and high temperature to form a polycrystalline diamond compact. The method may also include oxidizing the diamond particle feed prior to mixing with the binder. | 03-21-2013 |
20130061534 | METHOD OF SOLID PCBN SYTHESIS - The invention generally relates to a sintered CBN composite compact having a non-CBN portion. The compact includes about 86 to about 90% CBN and the non CBN portion contains borides and nitrides of Al. The compact is for use as a cutting tool insert in continuous machining of gray cast iron. The sintered compact has a thermal conductivity of 1.25-4 W/cm/° K. in the temperature range of about 200° C. to about 600° C. and sonic velocity of at least about 14.5 Km/sec at room temperature. | 03-14-2013 |
20130022836 | BRAZED COATED DIAMOND-CONTAINING MATERIALS - The present disclosure relates to brazed coated diamond-containing materials and methods of producing brazed coated diamond-containing materials. The method for brazing the coated diamond-containing material may include bringing a braze metal into contact with the refractory metal layer and a substrate; heating at least the braze metal above the melting temperature of the braze metal; and bringing the braze metal into contact with the substrate to form a braze metal layer to join the diamond-containing material, braze metal layer, and substrate together. An advantage of the method may include that the brazing step may be performed in air, under ambient pressure, and without the need for a protective layer. | 01-24-2013 |
20130020133 | MULTI-AXIS MODULATION OF CUTTERS - A method of prolonging the life of a PDC cutter having a substantially cylindrical shape centered about a rotational axis, and an apparatus for multi-axis modulation of a PDC cutter, the method including imparting linear modulation to the cutter in at least one direction and imparting rotary modulation to the cutter about the rotational axis, the rotary modulation being synchronized with, and facilitated by, the linear modulation. | 01-24-2013 |
20130001480 | AFFECTING THE THERMOELECTRIC FIGURE OF MERIT (ZT) AND THE POWER FACTOR BY HIGH PRESSURE, HIGH TEMPERATURE SINTERING - A method for increasing the ZT of a material, involves creating a reaction cell including a material in a pressure-transmitting medium, exposing the reaction cell to elevated pressure and elevated temperature for a time sufficient to increase the ZT of the material, and recovering the material with an increased ZT. | 01-03-2013 |
20120329632 | Composite Compacts Formed of Ceramics and Low Volume Cubic Boron Nitride and Method of Manufacture - A composite compact formed by sintering, at high temperature/high pressure, a composition including cBN in a range of about 5 to about 60 vol. %, zirconia (or in the range about 5 to about 20 vol. %), and other ceramic material. Subsequent to sintering, the zirconia exists in the cubic phase and/or tetragonal phase. The zirconia may be either stabilized or unstabilized prior to sintering. The other ceramic material may include one or more of nitrides, borides, and carbides of Ti, Zr, Hf, Al, Si, or Al | 12-27-2012 |
20120325564 | CUTTER TOOL INSERT HAVING SENSING DEVICE - A cutting element for an earth-boring drilling tool and its method of making are provided. The cutting element may include a substrate, a superhard layer, and a sensing element. The superhard layer may be bonded to the substrate along an interface. The superhard layer may have a working surface opposite the interface and an outer peripheral surface. The outer peripheral surface may extend between the working surface and the interface. The sensing element may comprise at least a part of the superhard layer. | 12-27-2012 |
20120282048 | Insert With A Wiper To Induce Chip Thinning On A Leading Edge - A cutting insert includes a body formed with at least one corner. The corner is formed with at least a first radius and a second radius disposed adjacent the first radius. The cutting insert may be adapted to be a part of a cutting tool. | 11-08-2012 |
20120255238 | Methods for Improving Thermal Stability - The present disclosure provides methods for preparing a silicon bonded PCD material involving a one step, double sweep process. | 10-11-2012 |
20120247834 | CUTTING ELEMENT HAVING MODIFIED SURFACE - A cutting element including a cutting face and a longitudinal axis passing through the cutting face. The cutting element includes at least a first portion of the cutting face that is angled at an angle of about 81 to about 89 degrees relative to the longitudinal axis of the cutting element. The cutting element can further include a substrate, a superabrasive an interface between the substrate and superabrasive layer. Further, the cutting face is provided with a surface roughness of 40 microinches or less. | 10-04-2012 |
20120171935 | CMP PAD Conditioning Tool - The present disclosure provides a CMP pad conditioning tool with at least one integral abrasive protrusion. The present disclosure further provides a method for preparing this CMP pad conditioning tool, along with a method for using said tool to condition a CMP pad. | 07-05-2012 |
20120170988 | Method of Producing Holes and Countersinks in Polycrystalline Bodies - A method of producing at least one through-hole and countersink in at least one ultrahard insert including the steps of providing a body having a first major surface and an opposite second major surface; forming at least one pilot hole in said body using a laser, wherein said at least one pilot hole extends from said first major surface to the opposite second major surface of said body; cutting said pilot hole using a wire electrical discharge machine (WEDM) to produce a straight cylindrical portion and top conical portion; forming a countersink on at least one side of said body using an electrical discharge grinding machine (EDG); and severing said at least one ultrahard insert from said body forming a finished insert, wherein said finished insert includes a through-hole and a countersink. | 07-05-2012 |
20120161084 | AFFECTING THE THERMOELECTRIC FIGURE OF MERIT (ZT) AND THE POWER FACTOR BY HIGH PRESSURE, HIGH TEMPERATURE SINTERING - A method for increasing the ZT of a semiconductor, involves creating a reaction cell including a semiconductor in a pressure-transmitting medium, exposing the reaction cell to elevated pressure and elevated temperature for a time sufficient to increase the ZT of the semiconductor, and recovering the semiconductor with an increased ZT. | 06-28-2012 |
20120151848 | Toughness of Polycrystalline Diamond by Incorporation of Bulk Metal Foils - A cutting element include a substrate and a diamond compact including at least two polycrystalline diamond portions separated by at least one metal carbide foil portion. The cutting element is made by placing diamond powder in a reaction container, placing a thin metal layer in the reaction container above or around the diamond powder and binder, placing additional diamond powder in the reaction container above or around the thin metal layer, and placing a pre-sintered substrate containing binder into the reaction container above all diamond powder and thin metal layer components. The assembled reaction container is put into a reactor and is subjected to a high-temperature high-pressure sintering process. The binder in the pre-sintered substrate sweeps through to sinter the first diamond portion, and then reacts with the thin metal layer to form a metal carbide, and then the binder continues to sweep through to sinter the second diamond portion. | 06-21-2012 |
20120151846 | GRADED DRILLING CUTTERS - In an embodiment, an abrasive compact includes ultra-hard particles which are sintered, bonded, or otherwise consolidated into a solid body. The compact also includes various physical characteristics having a continuous gradient, a multiaxial gradient, or multiple independent gradients. | 06-21-2012 |
20120103700 | CUTTING ELEMENT STRUCTURE WITH SLOPED SUPERABRASIVE LAYER - A superabrasive compact cutting element, for example, a insert utilized in shear cutter bits. The cutting elements include a layer of superabrasive materials that is provided with different shapes and positions relative to the substrate in order to enhance the abrasion resistance performance of the cutting element. The cutting element includes a top, bottom and peripheral surface. The cutting element further includes at least one superabrasive material portion comprising polycrystalline diamond (PCD) or cubic boron nitride (CBN), a substrate supporting the at least one superabrasive material portion, and an interface where the at least one superabrasive material portion and the substrate are joined. The interface slopes downwardly with a slope angle of less than about 40° and/or the cutting element has a longitudinal thickness of the at least one superabrasive material portion measured along a peripheral surface of the cutting element in a longitudinal direction greater than about 3 mm. | 05-03-2012 |
20120100366 | WEAR RESISTANT COATINGS CONTAINING PARTICLES HAVING A UNIQUE MORPHOLOGY - A composite coating including a plurality of monocrystalline diamond particles having an irregular surface, wherein the surface roughness of said particle is less than about 0.95, a material selected from the group of metals, metal alloys polymer, glass, carbon and combinations thereof and optional additives. | 04-26-2012 |
20120055716 | HIGH QUALITY PCD COMPACT - A sintered cutting element including a superabrasive layer supported on a substrate. The superabrasive layer includes superabrasive material and secondary phase, and the substrate includes a binder phase. The sintered cutting element is formed by a high temperature high pressure sintering process in which separate source elements melt and sweep first through the superabrasive layer, and then to the substrate to form the secondary phase and binder phase. The superabrasive layer is substantially free of or free of eta-phase, Co | 03-08-2012 |
20120031675 | Abrasive Compact of Superhard Material and Chromium and Cutting Element Including Same - Cutting elements having a substrate and a layer of superhard material sintered to the substrate are disclosed. The layer includes a working surface at a first surface. From the interface of the layer with the substrate, a reaction zone extends into the layer toward the working surface and a binder metal depletion zone extends into the substrate toward a base surface. The layer of superhard material has a composition including chromium or an alloy thereof. Also disclosed is an abrasive compact having a body with a composition including (i) a superhard material, (ii) a metal from a grain growth inhibitor or a metal from a metallic carbide other than WC, and (iii) an iron group binder metal. Cutting elements incorporating the abrasive compact, and drill bits incorporating abrasive compacts and cutting elements are also disclosed as well as methods of manufacture and methods of cutting material. | 02-09-2012 |
20120000138 | Sintered Cubic Boron Nitride Cutting Tool - A cutting tool having a sintered compact including 30 to 80 vol. % cubic boron nitride and a binder phase, wherein the binder phase includes about 2 to about 6 vol. % ZrN, is disclosed. In more specific examples, the cutting tool has a sintered compact including 30 to 80 vol. % cubic boron nitride, between about 4 vol. % and about 15 vol. % aluminum and/or aluminum compound and/or aluminum alloy and/or combinations thereof, and a binder phase, wherein the binder phase includes TiN and about 3 to about 5 vol. % ZrN, and wherein the cubic boron nitride has a grain size of less than 20 microns. Cutting tools of the disclosed composition display improved performance, particularly at higher operating speeds, e.g., about 200 m/min or greater. | 01-05-2012 |
20110283629 | High Strength Diamond-SiC Compacts and Method of Making Same - The present disclosure provides a silicon carbide (SiC) bonded diamond compact having less than about 2 weight % unreacted Si and less than about 1 weight % graphite, as well as processes for making the same. | 11-24-2011 |
20110209414 | SINTERED COMPACT - A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons. | 09-01-2011 |
20110154954 | MACHINING TOOL BLANK - A blank for use in forming a machining tool having a body with at least one end face and at least two recesses formed in the end face including a first recess wherein the first recess extends from the end face at an angle of about 15° to about 60° and a second recess continuing from the first recess extending from the end face at an angle of about 40° to about 90°. | 06-30-2011 |
20110020081 | THICK THERMAL BARRIER COATING FOR SUPERABRASIVE TOOL - The present disclosure relates to cutting tool edges that include on a rake face a superabrasive layer and a HPHT sintered or HPHT bonded cap layer. The cap layer improves adhesion between the superabrasive layer and an optional coating system for the cutting insert and acts as a thick anti-friction layer and/or a thermal barrier coating. | 01-27-2011 |
20110017520 | METAL-FREE SUPPORTED POLYCRYSTALLINE DIAMOND AND METHOD TO FORM - An exemplary cutting element incorporates a non-magnetic and electrically conductive substrate on which a layer of polycrystalline diamond particles is sintered to the substrate. An exemplary method of forming a cutting element comprises sintering the substrate, a layer of diamond particles and a catalyst source at a pressure greater than 20 kbar and a temperature greater than 1200° C. to form a layer of polycrystalline diamond particles bonded to the substrate. Cutting elements incorporating non-magnetic and electrically conductive substrates can be sectioned using ablation techniques, such as laser cutting. | 01-27-2011 |
20100272527 | METHOD TO ATTACH OR IMPROVE THE ATTACHMENT OF ARTICLES - The disclosure relates to articles including a first material and a second material, wherein attachment between said first material and said second material is improved or created by gas-phase deposition and/or reaction to form new and adhesive solid phase(s) between the first material and the second material. | 10-28-2010 |
20100194176 | RADIAL TOOL WITH SUPERHARD CUTTING SURFACE - A non-rotating mining cutter pick has a shank portion with a non-circular cross-section, a head portion including a tip region distal from the shank portion, a shoulder portion separating the shank portion from the head portion, and a cutting insert mounted at a front end of the tip region. The cutting insert includes a body formed of tungsten carbide and an element formed of a superhard material, such as PCD or other material having a prescribed knoop hardness. At least a portion of a first surface of the element is exposed on a cutting surface of the cutting insert, which improves wear properties of the mining cutter pick. The element is fused to the body of the cutting insert, preferably in a high pressure-high temperature (HPHT) process. A method of manufacture and a cutting machine incorporating the non-rotating mining cutter pick on the rotatable element are also disclosed. | 08-05-2010 |
20100078005 | SYSTEM AND METHOD FOR CUTTING GRANITE OR SIMILAR MATERIALS - An improved frame saw system has multiple blades for cutting slabs of masonry materials. The improved systems and methods allow for cutting masonry materials into slabs having surface small deviations. A frame saw system may include a support structure of unifying material bonded to at least one of the blades for keeping the blades in fixed relative positions. The support structure may be removable from the frame saw system as the blades are engaged in a swinging motion cutting into the block. In addition, a process for cutting masonry blocks of granite, marble, rock, and the like, includes pretreating the surface of the block with a skim coat to fill surface irregularities prior to cutting operations. A frame saw system may contain one or more spacers between the saw blades wherein a compressive force is applied across the blades connected to a frame to reduce deflection of the blades while cutting. | 04-01-2010 |
20100069225 | METHOD OF SOLID PCBN SYTHESIS - The invention generally relates to a sintered CBN composite compact having a non-CBN portion. The compact includes about 86 to about 90% CBN and the non CBN portion contains borides and nitrides of Al. The compact is for use as a cutting tool insert in continuous machining of gray cast iron. The sintered compact has a thermal conductivity of 1.25-4 W/cm/° K. in the temperature range of about 200° C. to about 600° C. and sonic velocity of at least about 14.5 Km/sec at room temperature. | 03-18-2010 |
20100069224 | CUBIC BORON NITRIDE CERAMIC COMPOSITES AND METHODS OF MAKING THEREOF - Composite materials composed of cubic boron nitride (cBN) and a matrix component of various ceramic oxides, nitrides, and solid solutions of matrix materials as well as whisker reinforcements. Methods of manufacture and their use in high performance machining of ferrous metals are also claimed and disclosed. | 03-18-2010 |
20100068974 | ABRASIVE PARTICLES HAVING A UNIQUE MORPHOLOGY - An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing modified abrasive particles, including providing a plurality of abrasive particles, providing a reactive coating on said particles, heating said coated particles; and recovering modified abrasive particles. | 03-18-2010 |
20100068524 | ABRASIVE PARTICLES HAVING A UNIQUE MORPHOLOGY - An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing abrasive particles having a unique surface morphology including providing a plurality of abrasive particles; providing a plurality of metal particles; mixing the abrasive particles and the metal particles to form a mixture; compressing the mixture to form a compressed mixture; heating the compressed mixture; and recovering modified abrasive particles. | 03-18-2010 |
20100064594 | ABRASIVE GRAINS HAVING UNIQUE FEATURES - An uncoated abrasive or superabrasive grain having at least one grain face including three or more features projecting from the grain face wherein the height (h) and the lateral length (l) of each feature is greater than about 0.1 micron. | 03-18-2010 |
20100064593 | SLURRIES CONTAINING ABRASIVE GRAINS HAVING A UNIQUE MORPHOLOGY - A slurry containing a plurality of monocrystalline diamond particles, wherein the average surface roughness of said particles is less than about 0.95; a major vehicle selected from the group of water-based vehicles, glycol-based vehicles, oil-based vehicles or hydrocarbon-based vehicles and combinations thereof; and one or more optional additives. | 03-18-2010 |
20100043303 | ABRASIVE COMPACT WITH IMPROVED MACHINABILITY - An abrasive compact may include an ultra-hard phase that may include ultra-hard particles having a Knoop hardness of 5000 KHN or greater, a sinter catalyst, and a reaction phase that may include a catalyst-ceramic compound having a Knoop hardness lower than that of the ultra-hard phase. | 02-25-2010 |
20090308760 | ELECTROCHEMICAL DISSOLUTION OF CONDUCTIVE COMPOSITES - A method and apparatus separates recoverable components ( | 12-17-2009 |
20090272416 | INCREASING THE SEEBECK COEFFICIENT OF SEMICONDUCTORS BY HPHT SINTERING - A method for increasing the Seebeck coefficient of a semiconductor involves creating a reaction cell including a semiconductor in a pressure-transmitting medium, exposing the reaction cell to elevated pressure and elevated temperature for a time sufficient to increase the Seebeck coefficient of the semiconductor, and recovering the semiconductor with an increased Seebeck coefficient. | 11-05-2009 |
20090092823 | Braze-metal coated articles and process for making same - In one embodiment, a carbide-containing article includes a carbide body with an attached optional superabrasive layer. A braze metal coating is attached to a surface the carbide substrate. The coating primarily is made of particles of a metal having a melting point of less than 1200° C., the particles having a size of less than 0.1 mm. In another embodiment, a process for applying a braze metal coating to a carbide body of a superabrasive or other article includes depositing finely divided particles of a low melting point metal onto the carbide body by spraying the particles and gas onto the body at a velocity that is between 500 km/sec and 2 km/sec, with volumetric delivery of the particles being less than 50 grams per minute. | 04-09-2009 |
20090071461 | SYSTEM AND METHOD FOR CUTTING GRANITE OR SIMILAR MATERIALS - Improved methods including providing a frame saw system having multiple blades for cutting slabs of masonry materials. The improved methods allow for cutting masonry materials into slabs having surface small deviations. A process for cutting masonry blocks of granite, marble, rock, and the like, also includes positioning a support structure of a unifying material perpendicularly across the blade of the frame saw, wherein the support structure is adhered to at least one of the blades for keeping the blades in fixed relative positions, subjecting the block to a sawing operation using the frame saw, and at least substantially removing the support structure as the blades become submerged in the block. | 03-19-2009 |
20090068928 | GRINDING WHEEL FOR ROLL GRINDING AND METHOD OF ROLL GRINDING - A method of grinding a ferrous roll may include: rotating a grinding wheel on a machine spindle to form a rotating grinding wheel; rotating a ferrous roll to form a rotating roll surface; bringing the rotating grinding wheel into contact with the rotating roll surface; traversing the rotating grinding wheel across an axial roll length of the rotating roll surface; and grinding the roll surface while varying at least one or both of a grinding wheel rotational speed and a said mill roll rotational speed at an amplitude of +/−1 to 40% with a period of 1 to 30 seconds. | 03-12-2009 |