| CTM Magnetics, Inc. Patent applications |
| Patent application number | Title | Published |
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| 20120075048 | INDUCTOR MOUNTING APPARATUS AND METHOD OF USE THEREOF - The invention comprises an inductor mounting method and apparatus. An about annular inductor is mounted using a non-conducting mount element passing at least into a center opening of the inductor. Mounting hardware forces an edge surface of the mount into proximate contact with an edge of the inductor, where the mount and mounting hardware minimally contact the inductor. The mount optionally includes holes and/or grooves to further reduce mount/inductor contact, which aids liquid, convective, and/or radiative cooling of the inductor. The inductor is optionally composed of particles of magnetic material coated with carbon and embedded into an epoxy to yield a distributed gap material. | 03-29-2012 |
| 20110267161 | METHOD AND APPARATUS FOR COOLING AN ANNULAR INDUCTOR - An inductor cooling method and apparatus is provided, where the inductor comprises both a substantially annular core and an aperture therethrough. The aperture is circumferentially surrounded by the substantially annular core. A container holds a substantially non-conductive coolant and the inductor is immersed in the coolant. Optional spacers hold the inductor away from the container to allow room for coolant circulation. | 11-03-2011 |
| 20110234352 | INDUCTOR APPARATUS AND METHOD OF MANUFACTURE THEREOF - The invention comprises an electrical apparatus and method of manufacture. The apparatus includes a substantially annular inductor comprising an inductor core composed of at least a distributed gap material. The distributed gap material includes particles of alternating layers of magnetic and non-magnetic materials separated by a gap material. The particles comprise an average layer thickness of less than about one hundred micrometers, where a majority of said layered particles comprise an average cross sectional size of less than about one millimeter. The inductor is cooled using at least one of: a thermally conductive potting material, a liquid coolant in direct contact with the inductor, a cooling line through the potting material or liquid coolant, and a chill coil in a container about the potting material and/or the liquid coolant. | 09-29-2011 |
| 20110227682 | POTTED INDUCTOR APPARATUS AND METHOD OF USE THEREOF - The invention comprises a potted inductor, where a solid potting material substantially contacting the inductor enhances cooling of the inductor. The inductor comprises an annular core composed of a distributed gap material, where the distributed gap material includes sub-millimeter particles of alternating magnetic and non-magnetic layers separated by gaps. The potting material includes a urethane, resin, epoxy, or the like combined with a lower thermal impedance additive, such as a silica sand or an aluminum oxide. Optionally, one or more cooling lines direct a circulating coolant flow through the potting material, around the inductor, and/or through the inductor. | 09-22-2011 |
| 20110227681 | LIQUID COOLED INDUCTOR APPARATUS AND METHOD OF USE THEREOF - The invention comprises a liquid cooled inductor system including at least an inductor and an immersion fluid directly contacting at least a portion of the inductor, such as an inductor core and/or an inductor winding. The immersion fluid is a substantially non-electrically conducting fluid. Preferably, the inductor comprises an inductor core, such as an annularly shaped core, having a plurality of sub-millimeter sized coated particles having alternating magnetic and non-magnetic layers. Optionally, a cooling coil passes through the immersion fluid, the cooling coil carrying a liquid coolant used to remove heat from the inductor. | 09-22-2011 |
| 20110227680 | INDUCTOR MOUNT METHOD AND APPARATUS - The invention comprises an inductor mounting method and apparatus. An about annular inductor is mounted using a non-conducting clamp element passing at least into a center opening of the inductor. Mounting hardware forces the clamp element toward a mounting surface to edge mount the inductor, where the mounting hardware, non-conducting clamp element, and mounting surface minimally contact the inductor. The minimal contact allows greater surface area for liquid, convective, and/or radiative cooling of the inductor. The inductor is optionally composed of particles of magnetic material coated with carbon and embedded into an epoxy to yield a distributed gap material. | 09-22-2011 |
| 20110227670 | MEDIUM / HIGH VOLTAGE INDUCTOR APPARATUS AND METHOD OF USE THEREOF - The invention comprises an inductor configured for filtering medium and/or high voltage power. The inductor includes an inductor core formed of a plurality of coated magnetic particles, each of a majority of the coated magnetic particles including: a magnetic particle core and a non-magnetic coating about a corresponding magnetic particle core. The inductor optionally includes: (1) a main inductor spacer separating a first turn of a winding from a terminal turn of the winding and (2) a segmenting spacer separating two consecutive turns of the winding about said core. The inductor is configured to convert power into an output current, such as power of at least one thousand five hundred volts with an input current of at least fifty amperes. | 09-22-2011 |
