CertainTeed Corporation Patent applications |
Patent application number | Title | Published |
20160017607 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 01-21-2016 |
20150292208 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 10-15-2015 |
20140338272 | Photovoltaic Roofing Elements Including Tie Layer Systems, And Roofs Using Them, And Methods For Making Them - The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising: an encapsulated photovoltaic element having a top surface and a bottom surface, a top layer material at its top surface and a bottom layer material at its bottom surface; a roofing substrate having a top surface; and a tie layer system disposed between the encapsulated photovoltaic element and the roofing substrate and joining the bottom surface of the encapsulated photovoltaic element to the top surface of the roofing substrate. | 11-20-2014 |
20140331589 | Laminated Shingle with Wider Nailing Zone - A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fatteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as of nailing zone. | 11-13-2014 |
20140290170 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied When the shingle is applied to a roof. | 10-02-2014 |
20140283474 | Weather Resistant Shingle System - A weather resistant shingle system is provided, wherein a starter strip course of shingles is applied to a roof, and with successive courses of field shingles applied thereover, with adjacent underlying and overlying shingles adhesively secured together to provide wind resistance to tabs of next overlying shingles from being upwardly lifted under wind conditions, and to prevent moisture, such as rain, from entering beneath tabs of shingles. | 09-25-2014 |
20140272273 | VARIEGATED BUILDING PRODUCT AND METHOD - A method of molding a building product may include providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method may further include commingling a first material and a second material into a flow. The second material may be a color that contrasts with a color of the first material. The method may include injecting the commingled flow into the plurality of gates to form an injection molded building product, and removing the molded building product from the injection mold. In addition, the second material may extend through an interior of the molded building product and appear as contrasting streaks on an exterior of the building product to form a variegated grain appearance. | 09-18-2014 |
20140263267 | ROOFING PRODUCT INCLUDING A HEATER - A roofing product can include a heater. In an embodiment, the heater can have different areas that have different heat flux capacities, different portions having heater elements of different lengths or a combination thereof. The roofing product can be installed so that an area of the roof that has a higher heat load, such as near an eave and a valley of the roof, can receive more heat. In another embodiment, the roofing product includes an overhang section that includes at least a portion of the heater. The roofing product can be installed, and the overhang section can be coupled to an object that extends beyond an edge of the roof or over a plane defined by a roof. Many different manufacturing techniques can be used to form the heaters. | 09-18-2014 |
20140263266 | ROOFING PRODUCT INCLUDING A HEATER - A roofing product can include a substrate and a heater. The roofing product may be placed along portions of a roof where heat can help to reduce the likelihood of water freezing into ice while along a roof. In an embodiment, the heater can be located in a headlap portion of the roofing product. A roofing product can include plurality of heaters that can provide sufficient heating should a particular heater fail. Method of fabricating the roofing product can be adapted for a fabrication line that can operate continuously. | 09-18-2014 |
20140260047 | SYSTEM, METHOD AND APPARATUS FOR ROOFING PRODUCT WITH APPLIED SHADOW EFFECT - A roofing shingle has a shingle body with at least a top layer having a buttlap portion with a butt edge and a headlap portion. An exposure zone extends from the butt edge toward the headlap portion is configured to be exposed to the environment when the roofing shingle is installed on a roof. A shadow formation may be located in the exposure zone of the top layer. The shadow formation and the exposure zone differ from each other in at least one aspect, such as color. The top layer may be substantially rectangular and have no tabs formed along the butt edge. A thickness of the exposure zone and a thickness of the shadow formation may be substantially identical. The shadow formation may be a simulated cut out, slit or slot. | 09-18-2014 |
20140260026 | SYSTEM, METHOD AND APPARATUS FOR UNDER DECK DRAINAGE - A deck drainage system includes a plurality of hanger clips. Each hanger clip may have a plurality of mounting holes configured to fasten the hanger clip to a support at selected elevations. A soffit may be mounted to the hanger clips without fasteners and located completely below the deck, such that not every hanger clip directly contacts the soffit. A slope of the soffit may be selected by mounting at least two of the hanger clips to the support at different vertical elevations. The soffit may be configured to slope beneath the deck and drain water therefrom in a selected direction. | 09-18-2014 |
20140250816 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 09-11-2014 |
20140245690 | SYSTEM, METHOD AND APPARATUS FOR ADDING THICKNESS TO ROOFING PRODUCTS - A roofing accessory adds thickness to a roofing product. A roofing system includes a roofing shingle secured to a roof deck as an outermost layer of the roof. The roofing accessory is secured between the roofing shingle and a previous course of roofing shingle for adding a thickness of at least about 1.5 mm to at least a portion of an exposed edge of the roofing shingle. | 09-04-2014 |
20140208670 | Photovoltaic Roofing Elements, Photovoltaic Roofing Systems, Methods and Kits - The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic roofing products for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing element comprising: a flexible roofing substrate; a photovoltaic element disposed on the flexible roofing substrate; and an electrical connector operatively coupled to the photovoltaic element, wherein the flexible roofing substrate has formed therein a recess shaped to at least partially receive the electrical connector. | 07-31-2014 |
20140193604 | ROOFING SHINGLE WITH ENHANCED SHADOWLINE APPEARANCE - A roofing shingle may include a shingle body having a buttlap portion with a butt edge and a headlap portion. An exposure zone may extend from the butt edge toward the headlap portion and may be configured to be exposed to the environment when the roofing shingle is installed on a roof. The butt edge may be variegated and may include at least one tab. A first shadowline may be on at least a portion of the at least one tab. A second shadowline may be in the exposure zone. The first and second shadowlines may differ from each other in at least one aspect. | 07-10-2014 |
20140182222 | Photovoltaic Arrays, Methods and Kits Therefor - The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic arrays for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic array including a first photovoltaic module and a second photovoltaic module, each comprising a set of linearly arranged features extending from its lateral edge, and an electrical element on its surface, wherein the lateral distance between the electrical element and the center of the linearly-arranged feature closest to the lateral edge is different in the first photovoltaic module than in the second. | 07-03-2014 |
20140157694 | PHOTOVOLTAIC SYSTEMS, METHODS FOR INSTALLING PHOTOVOLTAIC SYSTEMS, AND KITS FOR INSTALLING PHOTOVOLTAIC SYSTEMS - The present invention relates particularly to photovoltaic systems for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing system disposed on a roof deck. The photovoltaic roofing system includes one or more photovoltaic elements contiguously disposed on the roof deck, the contiguously-disposed photovoltaic elements defining a photovoltaic area; a plurality of roofing elements disposed adjacent the contiguously-disposed photovoltaic elements, along their side edges; side flashing disposed along the side edges of the contiguously-disposed photovoltaic elements, the side flashing having a cross-sectional shape comprising a vertically-extending feature and a flange extending from each lateral side at the bottom of the vertically-extending feature, with the flange facing the photovoltaic area being at least partially disposed between a photovoltaic element and the roof deck, and the flange facing away from the photovoltaic area being at least partially disposed between a roofing element and the roof deck. | 06-12-2014 |
20140134400 | SYSTEM, METHOD AND APPARATUS FOR INCREASING AVERAGE REFLECTANCE OF A ROOFING PRODUCT FOR SLOPED ROOF - A roofing product includes coating a substrate with bitumen to yield a bitumen coated substrate having an exposure zone. First granules are adhered to the exposure zone to yield a first granule coating. The first granules have a solar reflectance greater than 35. An adhesive is adhered to at least a portion of the first granule coating. An open portion of the first granule coating that is free of the adhesive is maintained. An overlay of non-white second granules is adhered to the adhesive, such that the overlay of second granules and the adhesive provide a raised structure above a plane of the first granule coating. | 05-15-2014 |
20140102518 | WIND UPLIFT-RESISTANT PHOTOVOLTAIC ROOFING ELEMENTS AND PHOTOVOLTAIC ROOFING SYSTEMS - The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic arrays for use in photovoltaically generating electrical energy. Aspects of the present invention provide a variety of photovoltaic roofing elements and systems that include, for example, interlocking geometries to provide for water handling and integration with conventional roofing materials; wire management features that can protect wiring and associated electrical components from physical and/or environmental damage; and wind clip and ledge features configured to prevent against wind uplift of the photovoltaic roofing elements when installed. | 04-17-2014 |
20140053492 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 02-27-2014 |
20130330481 | Thin Films With High Near-Infrared Reflectivity Deposited on Building Materials - Disclosed are solar-reflective roofing and other building materials having high reflectance of near-infrared radiation and high transmission of radiation in the visible light range and a substantial emissivity so as to reduce the heat island effects experienced by the articles while also maintaining an aesthetically pleasing appearance. Also disclosed are related methods for fabrication of such materials. | 12-12-2013 |
20130298490 | Laminated Roofing Shingle with Contrast Zones Providing Variegated Appearance - A laminated roofing shingle is provided, having an anterior shingle layer and a posterior shingle layer. Openings exist in tab portions of the anterior shingle layer, allowing for visible front surface portions of the posterior shingle layer to be visible through the openings. Such visible portions can be of varying vertical contrast from at least some of the top edges of the openings to at least some of the bottom edges of the posterior shingle layer that are exposed through the openings, and are generally of consistent horizontal contrast between right and left edges of the openings. Front surface portions of the posterior shingle layer that are exposed through one or more openings have a different contrast that is in interrupting contrast to at least a portion of any of the varying or consistent contrast that are visible through the openings between tabs of the anterior shingle layer. | 11-14-2013 |
20130219819 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 08-29-2013 |
20130180196 | Shingle with Reinforcement Layer - A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 07-18-2013 |
20130089707 | COATED GRANULES FOR CONSTRUCTION APPLICATIONS - Provided are construction material granules. In one embodiment, the granules include a core enclosed by a layer comprising a conductive material and a layer comprising a dielectric material. Also provided are related methods of constructing such materials. | 04-11-2013 |
20130055664 | Photovoltaic Roofing Elements, Photovoltaic Roofing Systems, Methods and Kits - In one aspect, the invention provides a photovoltaic roofing element for disposal on a roof deck. The photovoltaic roofing element includes a roofing substrate including a top end and a bottom end. The roofing substrate includes an upward-facing zone having an upward-facing surface and a bottom end; a lateral flexible zone extending adjacent the bottom end of the upward-facing zone, the lateral flexible zone having a bottom end; and a strip of material disposed at the bottom end of the lateral flexible zone having a first surface on the same side of the substrate as the upward-facing surface and a height of at least about 1 cm as measured along a line from the top end to the bottom end of the roofing substrate; and a photovoltaic element disposed on the upward-facing surface of the upward facing zone of the roofing substrate. | 03-07-2013 |
20130025226 | Laminated Roofing Shingle with Contrast Zones Providing Variegated Appearance - A laminated roofing shingle is provided, having an anterior shingle layer and a posterior shingle layer. Openings exist in tab portions of the anterior shingle layer, allowing for visible front surface portions of the posterior shingle layer to be visible through the openings. Such visible portions can be of varying vertical contrast from at least some of the top edges of the openings to at least some of the bottom edges of the posterior shingle layer that are exposed through the openings, and are generally of consistent horizontal contrast between right and left edges of the openings. Front surface portions of the posterior shingle layer that are exposed through one or more openings have a different contrast that is in interrupting contrast to at least a portion of any of the varying or consistent contrast that are visible through the openings between tabs of the anterior shingle layer. | 01-31-2013 |
20130022823 | Roofing Product Including Roofing-Grade Asphalt Mixture And Methods Of Making The Roofing Produc And The Roofing-Grade Asphalt Mixture - A method of forming a roofing-grade asphalt mixture can include mixing a bio-asphalt including a partially oxidized bio-source material, a bitumen source material different from the bio-asphalt, and particles to form the roofing-grade asphalt mixture. In an embodiment, the bitumen source material can have a softening point of at least approximately 102° C. and a penetration distance no greater than approximately 20 dmm. In another embodiment, the roofing-grade asphalt mixture can have a softening point of at least approximately 104° C., a penetration distance no greater than approximately 12 dmm, a viscosity of at least approximately 3000 cps at a temperature of 177° C., or any combination thereof. The roofing-grade asphalt mixture can be applied to a base material to form a roofing product. | 01-24-2013 |
20130022774 | Roofing Product With Zoned Functional Compositions And Methods Of Making The Same - A roofing product having at least two separate zones, with one of the zones having one or more certain functional characteristics such as flame retardancy, solar reflectivity, weather resistance, selected coloring, heat stabilization, algae resistance, and/or solar collection for electrical generation, and another of the zones not having such functional feature(s). The different zones can be present in core or capstock material. The product can be made by any of various processes, such as co-extrusion, forming, molding, coinjection, shot injection moldings, multiple step injection moldings and/lamination. | 01-24-2013 |
20130000240 | Shingle Layer or Shingle Having Thick Appearance - A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer. | 01-03-2013 |
20120320452 | Thin Films with High Near-Infrared Reflectivity Deposited on Building Materials - Disclosed are solar-reflective roofing and other building materials having high reflectance of near-infrared radiation and high transmission of radiation in the visible light range and a substantial emissivity so as to reduce the heat island effects experienced by the articles while also maintaining an aesthetically pleasing appearance. Also disclosed are related methods for fabrication of such materials. | 12-20-2012 |
20120297716 | Synthetic Shingle or Tile with Stress Relief Nail Zones - A roof covering of shingles or tiles is provided, with each shingle or tile being relatively rigid, having relatively flexible stress relief nail zones, that may comprise variations in thickness relative to the remainder of the shingle or tile, or variations in materials, such as will allow for relative movement of the shingles or tiles due to temperature variations resulting in expansion or contraction, or due to other forces, such that the movement will be between the shingles or the tiles and the nails or other fasteners that are used to secure the shingles or tiles to a roof or other surface, and is preferably within the elastic limits of the fastening zones of the shingles or tiles. | 11-29-2012 |
20120291389 | Molded Shingle with Moisture Guards for Fasteners and with Shingle Alignment Features - A molded synthetic polymer based shingle is provided as is a roof made up of underlying and overlying of courses of such shingles. The shingles are generally rigid and are provided with upwardly protruding moisture guards on the upper surfaces of their headlap portions, for guarding against wind-blown moisture entering fastener locations at which fasteners are used to attach shingles to a roof. The moisture guards may be of various configurations and by either completely or incompletely surround the fastener locations. Shields having recesses for receiving moisture guards therein, or other downward projections, may be provided at under surface locations of the shingles in cooperative engagement for further protection against moisture penetration and for facilitating alignment of shingles relative to other shingles. | 11-22-2012 |
20120266553 | SYSTEM, METHOD AND APPARATUS FOR THERMAL ENERGY MANAGEMENT IN A ROOF - A roof product has a thermal heat storage layer, a vent layer with channels for transferring excess heat through a length of the roof product, and a flame retardant to suppress fire through the vent layer. These three materials form a unitary structure. The roof product may have a radiant layer, the thermal heat storage layer and the vent layer to form the unitary structure. The roof products are assembled in an abutting configuration on the roof of a building. The vent layer vents excess heat from an eave of the roof up to a ridge of the roof and out to atmosphere. The roof products manage thermal energy in the roof by storing thermal heat with the unitary roof product during a heating cycle; venting excess heat through the unitary product; and releasing the stored thermal heat from the unitary product into or out of the building during a cooling cycle. | 10-25-2012 |
20120260597 | SYSTEM, METHOD AND APPARATUS FOR WEDGE-SHAPED, MULTI-LAYER ASPHALT ROOFING - A roofing shingle includes strata that are stacked and laminated together by adhesive. Each of the strata may have a strata width that differs from the other strata. Each of the strata may include a substrate, a top asphalt layer on top of the substrate, granular matter on the top asphalt layer, a bottom asphalt layer on a bottom of the substrate, and mineral matter on the bottom asphalt layer. | 10-18-2012 |
20120227347 | Laminated Shingle with Wider Nailing Zone - A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one thermal set adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fasteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as a nailing zone. | 09-13-2012 |
20120210666 | Shingle with Reinforcement Layer - A laminated shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 08-23-2012 |
20120210661 | Pre-Assembled Hip, Ridge or Rake Shingle - A hip, ridge or rake shingle is provided, in which a pair of substantially rigid panel portions are connected by a hinge portion, and wherein the shingle is pre-assembled, but can conform to a variety of different angles to accommodate different angular relationships between surfaces of a hip, ridge or rake of a roof. The substantially rigid panel portions are connected by a hinge and may or may not have a reinforcement member, and all of the panels, hinges and reinforcement members are of synthetic thermoplastic polymeric construction and are welded together by ultrasonic or vibratory welding techniques. | 08-23-2012 |
20120192517 | CEMENTITIOUS EXTERIOR SHEATHING PRODUCT HAVING IMPROVED INTERLAMINAR BOND STRENGTH - The present invention provides exterior building products, such as roofing and siding, shake, shingles, siding, sheathing, panels, planks, vertical siding, soffit panels, fencing, decking, fascia, corner posts, column corners and trim boards in which a plurality of cementitious layers are provided with an improved interlaminar bond by employing a resinous bond promoter, a rheological agent, mechanical means to distribute fibers in a direction which is perpendicular to the machine direction so as to bridge between layers in the product, or a combination thereof. These techniques help to increase interlaminar bond strength to improve the mechanical properties of the product. When certain resinous bond promoters are used, the additional benefits of water absorption resistance and pigmentation throughout the product can be provided with minimal expense. Improvements in interlaminar bond strength of about 10 46% were observed with a percent elongation improvement of about 7%. | 08-02-2012 |
20120174517 | Asphalt Shingle, Roof Covering Therewith And Method Of Making The Same With Synchronized Adhesive Positioning Thereon - An asphalt shingle is provided, in which a base mat is impregnated with an asphalt material and has headlap and tab portions, with the tab portion being a plurality of tabs separated by slots, with adhesive applied to the top surface of the shingle in the headlap portion and above the upper ends of the slots, but wherein the headlap portion of the shingle has adhesive-free zones above the centers of the tabs. | 07-12-2012 |
20120174505 | Shingle with Photovoltaic Element(s) and Array of Same Laid Up on a Roof - A shingle having butt and tab portions is provided, wherein the tab portions are exposed when applied to a roof, and wherein active photovoltaic element(s) appear on portions only of the tab portions of the shingles, wherein adjacent zones of the tab portions of the shingles to which the photovoltaic element(s) are applied are free of active photovoltaic elements. The shingles are applied to a roof or a major portion of a roof, laid up in courses so that exposed tab portions of next-overlying courses cover unexposed butt portions of next-underlying courses, leaving photovoltaic elements exposed. In an array of shingles on a roof, the photovoltaic elements are distributed substantially uniformally. The surface ornamentation of the exposed surfaces of the photovoltaic elements may be either complementary to the exposed surfaces of the shingles not having photovoltaic elements thereon, or may blend with such zones not having photovoltaic elements thereon. | 07-12-2012 |
20120167515 | SYSTEM, METHOD AND APPARATUS FOR PATTERNED CEILING SUSPENSION - A ceiling suspension system has support members that are interconnected to support ceiling panels. The ceiling suspension system is suspended from a building. Each of the support members has a lower surface that is patterned and different in textural appearance than other portions of the support members to define patterned lower surfaces. For example, the patterned lower surfaces may have non-smooth textures that are uniform and symmetrical, or non-uniform and irregular. The patterned lower surfaces may have three-dimensional features such as lines, slots, dimples, protrusions, peaks and valleys and/or cross-hatching, which may be roll-formed on capping on the support members. | 07-05-2012 |
20120161433 | RISER CAP AND IRRIGATION PIPING SYSTEM USING SAME - A polymeric riser cap member includes a central tubular section defining a generally cylindrical bore for receiving a sprinkler riser, the central tubular section having open top and bottom ends, and an annular skirt coaxial with the central tubular section and having an inner diameter larger than an inner diameter of the central tubular section. The annular skirt has an inner surface having internal threads threadably connectable with the externally threaded surface of a tubular riser adapter member of a tubular coupler. The bottom end of the central tubular section has an annular projection disposed opposite and spaced from a portion of the annular skirt. The riser cap member includes an annular recess adapted to receive a seal located in a wall extending laterally between the annular skirt and the annular projection. | 06-28-2012 |
20120147458 | MEMBER FOR A STRUCTURE INCLUDING A SOLAR CONTROL LAYER - A member for a structure can include a substrate having a visible outer surface. The member can also include a solar control layer disposed between the substrate and an outdoor environment. In an embodiment, as seen along an outer surface of the member, the solar control layer does not significantly alter the appearance of the member as compared to the member in an absence of the solar control layer. Such appearance can include a particular color, wood grain, masonry surface, another suitable appearance characteristic, or any combination thereof. In another embodiment, a member for a structure can include a substrate, an intermediate layer, and a solar control layer, wherein the intermediate layer comprises a primary material that is susceptible to significant degradation when exposed during a plasma deposition. | 06-14-2012 |
20120145306 | PROCESS OF FORMING A MEMBER FOR A STRUCTURE INCLUDING A SOLAR CONTROL LAYER - A process of forming a member for a structure can include depositing a solar control layer over a first substrate, wherein depositing is performed using a plasma-assisted technique. The process can also include coupling the solar control layer and the first substrate to a second substrate. The process can further include removing the first substrate from the solar control layer while at least a portion of the solar control layer remains coupled to the second substrate. In an embodiment, second substrate can include a substrate for a structural member. Due to the composition or size of the substrate, the process described herein can be used to deposit a solar control layer that is initially deposited on a different substrate and is subsequently transferred to the substrate of the structural member. | 06-14-2012 |
20120141687 | METHOD OF FORMING A ROOFING PRODUCT INCLUDING A CERAMIC BASE MATERIAL AND RECYCLED ROOFING MATERIAL - A method of forming a roofing product can include providing a ceramic base material having an open structure, and filling the open structure of the ceramic base material with a bituminous material. In a particular embodiment, the bituminous material has no greater than approximately 5 weight % of abrasive particles or has a first particle size distribution. The method can further include applying a recycled roofing material. In an embodiment, the recycled roofing material is applied along a principal surface of the ceramic base material or adjacent to the ceramic base material. In a particular embodiment, the recycled roofing material has at least 2 weight % acid-insoluble solids or has a second particle size distribution that is narrower than the first particle size distribution. | 06-07-2012 |
20120133068 | INSULATION CONTAINING HEAT EXPANDABLE SPHERICAL ADDITIVES, CALCIUM ACETATE, CUPRIC CARBONATE, OR A COMBINATION THEREOF - A method of making thermal insulation includes, forming a thermal insulation product precursor having randomly distributed inorganic fibers and about 5-500 wt. % heat-expandable hollow microspheres in dry or slurry form and having a polymeric shell and having disposed therein a blowing agent or gas, and calcium acetate or cupric carbonate, or a combination of calcium acetate and cupric carbonate, and heating the precursor to expand the microspheres. | 05-31-2012 |
20120132356 | Ceiling Panel with Enhanced Acoustics and Texture - A ceiling tile and a method of manufacture, wherein the ceiling tile has contrasting colors of texturized woven yarn and a coating, respectively, wherein individual colors of the yarn and coating are at different depths of surface texture, wherein color contrasts accentuate the surface texture depths to be viewed, and provide a desirable, unpredictable randomness of pattern of the color contrasts. | 05-31-2012 |
20120124921 | Photovoltaic Roofing Elements Including Tie Layer Systems, And Roofs Using Them, And Methods For Making Them - The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising: an encapsulated photovoltaic element having a top surface and a bottom surface, a top layer material at its top surface and a bottom layer material at its bottom surface; a roofing substrate having a top surface; and a tie layer system disposed between the encapsulated photovoltaic element and the roofing substrate and joining the bottom surface of the encapsulated photovoltaic element to the top surface of the roofing substrate. | 05-24-2012 |
20120118493 | Photovoltaic Roofing Tiles And Methods For Making Them - The present invention relates to photovoltaic roofing tiles and methods of manufacturing them. One aspect of the present invention is a photovoltaic roofing tile comprising: a polymeric carrier tile having a top surface and a bottom surface; and a photovoltaic element affixed to the polymeric carrier tile, the photovoltaic element having a bottom surface and a top surface having an active area. Another aspect of the invention is a method of making a photovoltaic roofing tile comprising inserting into a compression mold a polymeric tile preform having a top surface and a bottom surface, and a photovoltaic element, a surface of the photovoltaic element being disposed adjacent to a surface of the polymeric tile preform; compression molding the polymeric tile preform and the photovoltaic element together to form an unfinished photovoltaic roofing tile; and finishing the unfinished photovoltaic roofing tile to provide the photovoltaic roofing tile. | 05-17-2012 |
20120107443 | Method of Shortening the Time to Compression Mold a Roofing Shingle or Tile and Apparatus for Facilitating Same - A method of shortening cycle time required to compression mold shingle or tile is provided, wherein carrier plates are comprised of a surface material and a base, and receive a thermoplastic material, thereon. The roofing material is applied to the carrier plate and the carrier plate is subjected to induction heating, by which its surface material has its temperature raised, without substantially raising the temperature of the carrier plate base, such that the thermoplastic material applied thereto is kept heated in the compression mold. Cooling of the thermoplastic material is by heat transfer from the carrier plate surface material to the carrier plate base, and with both materials having good heat conduction capability. The carrier plate surface material has a high receptivity to being heated by induction heating relative the carrier plate base. The carrier plates are serially delivered through the process, to the compression mold. | 05-03-2012 |
20120067002 | CLADDING ASSEMBLY AND METHOD OF CLADDING POSTS - A cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together. The corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element. | 03-22-2012 |
20120017972 | ROOFING PRODUCTS, PHOTOVOLTAIC ROOFING ELEMENTS AND SYSTEMS USING THEM - The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing substrate. In one aspect, the invention provides a roofing product including: a bituminous roofing substrate having a top surface; and roofing granules embedded in the top surface of the roofing substrate, wherein in at least one over-pressed zone of the roofing product, the roofing granules are embedded so that (a) the over-pressed zone exhibits a 0.20 gram loss or less in a rub test as described in ASTM D-4977; or (b) in the over-pressed zone the average granule embed volume fraction is at least 0.5; or (c) in the over-pressed zone, the average distance between the top of the roofing granules and the top surface of the bituminous roofing substrate is 1.0 mm or less. | 01-26-2012 |
20120011784 | Photovoltaic Roofing Elements and Roofs Using Them - The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is affixed to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising a roofing substrate having a solar reflectivity of greater than 0.25, and one or more photovoltaic elements affixed to the roofing substrate. In another embodiment, the present invention provides a photovoltaic roofing element comprising a roofing substrate comprising a bituminous substrate, and a plurality of colored roofing granules disposed on the bituminous substrate, the roofing substrate having color within the color space of CIE Lab coordinates L* in the range of about 20 to about 20, a* in the range of about −5 to about 5, and b* in the range of −15 to about −5; and one or more photovoltaic elements affixed to the roofing substrate. | 01-19-2012 |
20120005978 | Molded Shingles with Moisture Guards for Fasteners and with Shingle Alignment Features - A molded synthetic polymer based shingle is provided as is a roof made up of underlying and overlying of courses of such shingles. The shingles are generally rigid and are provided with upwardly protruding moisture guards on the upper surfaces of their headlap portions, for guarding against wind-blown moisture entering fastener locations at which fasteners are used to attach shingles to a roof. The moisture guards may be of various configurations and by either completely or incompletely surround the fastener locations. Shields having recesses for receiving moisture guards therein, or other downward projections, may be provided at under surface locations of the shingles in cooperative engagement for further protection against moisture penetration and for facilitating alignment of shingles relative to other shingles. | 01-12-2012 |
20120005977 | Shingle Layer or Shingle Having Thick Appearance - A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer. | 01-12-2012 |
20110247288 | Shingle Layer or Shingle Having Thick Appearance - A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer. | 10-13-2011 |
20110198426 | SYSTEM, METHOD AND APPARATUS FOR PROCESSING FIBER MATERIALS - A system for processing material has a power supply and a machine having a hopper for receiving and passing material to an auger. The auger has a shaft with an axis about which it rotates, a helical flighting mounted to the shaft, pins mounted to the helical flighting, and paddles mounted to the shaft. The radial outer edge of the helical flighting is crenelated with periodic notches that form rectangular blades on the helical flighting. The pins are rotationally and angularly aligned with leading edges of the rectangular blades. The system may include a vehicle, such as a trailer, having first and second compartments separated by a partition. The power supply is located in the first compartment and has a power supply member extending though the partition. The machine is located in the second compartment and coupled to the power supply member. | 08-18-2011 |
20110185650 | Pre-Assembled Hip, Ridge or Rake Shingle - A hip, ridge or rake shingle is provided, in which a pair of substantially rigid panel portions are connected by a hinge portion, and wherein the shingle is pre-assembled, but can conform to a variety of different angles to accommodate different angular relationships between surfaces of a hip, ridge or rake of a roof. The substantially rigid panel portions are connected by a hinge and may or may not have a reinforcement member, and all of the panels, hinges and reinforcement members are of synthetic thermoplastic polymeric construction and are welded together by ultrasonic or vibratory welding techniques. | 08-04-2011 |
20110113723 | Jig for Use in Cutting Synthetic Shingles and Tiles - A jig is provided for use in cutting synthetic shingles or tiles, as comprising a table and a clamping bar, with fasteners securing the clamping bar to the table for clamping a shingle or tile between the table and the bar, with the bar being used as a guide for sliding a cutting tool therealong, at any of an infinite number of angles, for making an infinite number of angled cuts to the shingle or tile. The table may be constructed having a base with a frame, and a removable and replaceable insert. | 05-19-2011 |
20110104440 | LAMINATED ROOFING PRODUCT INCLUDING RECYCLED ROOFING MATERIAL AND METHOD OF FORMING THE SAME - A laminated roofing product can include a first sheet including a first coating that is substantially free of recycled roofing material, and a second sheet adjacent to the first sheet. The second sheet can include a second coating having a second sheet recycled roofing material. In another embodiment, the laminated roofing product can include a first sheet including a first sheet recycled roofing material, and a second sheet adjacent to the first sheet. The second sheet can include a second sheet recycled roofing material, wherein the second sheet has a higher recycled roofing content as compared to the first sheet. In another embodiment, a method of forming a laminated roofing product includes laminating a first sheet and a second sheet together. The second sheet has a higher recycled roofing content as compared to the first sheet. | 05-05-2011 |
20110104422 | ROOFING PRODUCT INCLUDING RECYCLED ROOFING MATERIAL AND METHOD OF FORMING THE SAME - A roofing product can include a base material and a first coating including a bituminous material. In one embodiment, the first coating can include recycled roofing material adjacent to the base material. The recycled roofing material has a first recycled roofing content of less than 40 weight %. In another embodiment, the roofing product can include a base material and a first coating including a bituminous material. The first coating is adjacent to the base material. The roofing product can also include particles along a first exposed surface of the roofing product, wherein the particles include recycled roofing material particles. Methods of forming such roofing products are also disclosed. | 05-05-2011 |
20110078970 | CEILING TILE AND EDGE SUSPENSION SYSTEM - A rectangular ceiling tile to be supported in an exposed type suspended grid system of perpendicularly crossed girders of inverted T-profile. The tile includes a core containing fiber material with two opposite first edges, each forming a recess, and two opposite second edges each forming a recess. The tile forms a projecting, peripheral rim on a lower face of the tile. At least two edge support clips are provided. Each clip has one or more limbs that are inserted into or under a transverse edge surface of the core. Each clip has a magnetic member extending parallel to or coplanar with a major face of the core | 04-07-2011 |
20110076470 | METHOD OF MAKING AESTHETIC PANELS WITH ENHANCED ACOUSTIC PERFORMANCE - A method of manufacturing an acoustic ceiling panel having an aesthetic covering includes the steps of: providing a non-woven fabric having an outer major printable surface and an inner major surface; printing an image onto the printable surface of the non-woven fabric using a high-speed printing process, the image being provided from at least one image carrier; providing a base ceiling substrate having selected acoustical properties, the base ceiling substrate having an outer major surface; and adhering the inner major surface of the non-woven fabric to the outer major surface of the base ceiling substrate to form a laminated panel, wherein the non-woven fabric is acoustically transparent relative to the base ceiling substrate. | 03-31-2011 |
20110061326 | Weather Resistant Shingle System - A weather resistant shingle system is provided, wherein a starter strip course of shingles is applied to a roof, and with successive courses of field shingles applied thereover, with adjacent underlying and overlying shingles adhesively secured together to provide wind resistance to tabs of next overlying shingles from being upwardly lifted under wind conditions, and to prevent moisture, such as rain, from entering beneath tabs of shingles. | 03-17-2011 |
20110056148 | Panel For Use As Exterior Covering For Roofing Or Siding And Building Structure Having Same - A building panel of the roofing or siding type is disclosed, as well as a building structure having such roofing or siding panels, in which the panels are comprised of two different types of building materials. The composite panel includes at least one layer of synthetic polymeric building material, having adhesively secured thereto at least one layer of asphalt based building material, with outer, upper surfaces of the panel, that would be weather-exposed in the installed condition on a building structure being comprised of the asphalt based building material, and with the synthetic polymeric layer(s) of polymeric building material being weather-protected in the installed condition on a building structure. | 03-10-2011 |
20110041421 | Roofing Element with Placement Indicator Features, Roof Comprised Thereof and Method of Applying the Elements to a Roof - A synthetic roofing element is provided having laterally spaced-apart placement indicators in a headlap portion thereof, defining a spacing zone between the placement indicators, with the placement indicators comprising a means for providing a visual indication of proper placement of spaced-apart edges of adjacent roofing elements in a next-overlying course of roofing element. The placement indicators can comprise vertical lines, and can include instructions in text. Spacing nibs can also be used. The placement indicators can include markings for placing corners of tabs of next-overlying roofing elements. A roof comprised of such roofing elements and a method of applying such elements are also disclosed. | 02-24-2011 |
20110000158 | ROOF MEMBRANE AND ROOF SYSTEM USING THE MEMBRANE TO SIMULATE A STANDING SEAM METAL ROOF - A roof membrane is disclosed, for use in simulating a standing seam metal roof when applied to a roof surface and a roof system is also provided, that employs the roof membrane, disposed between longitudinal, but spaced-apart, generally parallel roof battens. Underlayments of various constructions are also provided, beneath the membrane, as an option. Caps are provided for upstanding legs of the roof battens. | 01-06-2011 |
20100330272 | BUILDING MATERIAL HAVING A FLUOROCARBON BASED CAPSTOCK LAYER AND PROCESS OF MANUFACTURING SAME WITH LESS DIMENSIONAL DISTORTION - The present invention provides building materials and methods for the manufacturer which includes an extrudable thermoplastic or thermosetting substrate having a fluorocarbon-based capstock layer applied to the substrate. The fluorocarbon-based capstock layer can further include one or more top coats for providing a variegated, colored or textured pattern. The capstock layer, with or without the top coats, preferably has a thickness less than 4 mil and contains a UV-resistant PVDF resin. | 12-30-2010 |
20100327489 | Method of Shortening the Time to Compression Mold a Roofing Shingle or Tile and Apparatus for Facilitating Same - A method of shortening cycle time required to compression mold shingle or tile is provided, wherein carrier plates are comprised of a surface material and a base, and receive a thermoplastic material, thereon. The roofing material is applied to the carrier plate and the carrier plate is subjected to induction heating, by which its surface material has its temperature raised, without substantially raising the temperature of the carrier plate base, such that the thermoplastic material applied thereto is kept heated in the compression mold. Cooling of the thermoplastic material is by heat transfer from the carrier plate surface material to the carrier plate base, and with both materials having good heat conduction capability. The carrier plate surface material has a high receptivity to being heated by induction heating relative the carrier plate base. The carrier plates are serially delivered through the process, to the compression mold. | 12-30-2010 |
20100319288 | FOAM BACKED FIBER CEMENT - A method comprises: providing a fiber cement substrate, and joining a porous, closed cell foam to a substantial portion of a major surface of the fiber cement substrate. | 12-23-2010 |
20100310825 | Shingle With Reinforcement Layer - A laminated shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 12-09-2010 |
20100310798 | INSULATION PACKAGED WITH ADDITIVE - A quantity of fibrous insulation such as glass or mineral fiber, or cellulose insulation is provided. At least one capsule containing a quantity of an additive is provided, such that a there is a predetermined ratio between the quantity of the additive and the quantity of the fibrous insulation such as glass or mineral fiber, or cellulose insulation. The fibrous insulation such as glass or mineral fiber, or cellulose insulation and the at least one capsule are enclosed in a common package. | 12-09-2010 |
20100266811 | Shingle With Sharply Defined Tabs Separated by Slots and Method of Making - A shingle is provided and its method of manufacture, in which granules are applied to an upper surface of a hardenable coating on a layer of shingle-making material, with granules of different pre-selected visual aesthetics provided in different tab areas, separated by mixtures of granules from adjacent tab areas forming intermediate areas, and in which the intermediate areas are removed to yield slots separating adjacent tabs, leaving visually sharp, precise starting and ending delineations for the tabs of a given aesthetic, that can be the same as or different than the aesthetic of an adjacent tab. | 10-21-2010 |
20100242402 | POLYESTER RESIN BINDER - The present invention relates to a composition of at least one cation of an element selected from Group IIA elements, transition metals, Group IIB elements, Group IIIA elements, Si, Ge, Sn, Pb, As, Sb, Bi, Te, and Po and at least one polyester resin, which can be used as a low VOC binder for the manufacture of fibrous insulation. | 09-30-2010 |
20100218433 | Hip, Ridge or Rake Shingle - A hip, ridge or rake shingle comprised of a plurality of panels sandwiched on each panel portion side of a layer of shingle material, such that each panel portion can be folded along a fold line, and wherein tabs are provided for each panel portion, adapted to be bent backwardly upon themselves, sandwiching thickening panels therebetween. The shingles can be laid up on a hip, ridge or rake of a roof, to yield desirable thickened features. | 09-02-2010 |
20100203281 | Roof Covering Material and Method of Manufacturing - A roof covering material is provided, as well as its method of manufacture, wherein a substrate, preferably of a fibrous material is provided, with a bituminous material, preferably asphalt coating, on opposite surfaces thereof, with granules being applied to an upper surface thereof and at least partially embedded in the bituminous material, and with a discontinuous top layer applied to the granule/bituminous material. The discontinuous top layer is preferably a polymeric material, and openings are provided therein, for passage of fluids therethrough, to avoid moisture, volatiles, and other fluid materials from being trapped beneath the top layer. Various techniques for application of the various materials, and for chemical treatment, are likewise provided. | 08-12-2010 |
20100199584 | Composite Roofing or Other Surfacing Board, Method of Making and Using and Roof Made Thereby - A composite roofing board is provided, including a layer of bituminous core material having pieces or particles of shingles, rolled roofing, etc. that have been broken-up or comminuted therein, with the core material having layers of mat material on opposite surfaces thereof, also in layers, and with an adhesive applied to an outer surface of one of the layers of mat material, with a peelable and removable release liner layer covering the adhesive. The various layers are provided as a sandwich, to make the composite board. A plurality of composite boards may be applied to a roof deck or other roof structure, and they can be butt-joined and taped together with a joint tape. The method of making the composite board can be continuous. | 08-12-2010 |
20100192501 | Process of Producing Hip, Ridge or Rake Shingles, and High Profile Shingles Produced Thereby - A hip, ridge or rake shingle is provided, having a high profile, by using various shingle layers to form a built-up wedge-shaped headlap portion, comprised of a plurality of layers of different dimensions in the headlap portion of the shingle, and the process for manufacturing the same from a single sheet of shingle material is provided. | 08-05-2010 |
20100192500 | Shingles With Combined Fastener Target Zone and Water Barrier and Process for Producing Same - A shingle, an array of shingles, and a process for producing the shingles, either of the field shingle type, or of the hip, ridge or rake type, wherein the shingles have a shortened headlap portion for purposes of reducing the amount of material necessary to make the shingle, wherein each of the shingles has a fastening zone for receiving fasteners therethrough, which fastening zone is an overlay of granule covered adhesive, and is in the headlap portion, and wherein a contact zone layer of adhesive is provided on the rear of the tab portion of the shingle, for contact against the overlay of granule covered adhesive when a next-overlying shingle is arranged in an array above a next-underlying shingle. | 08-05-2010 |
20100192496 | PROCESS OF PRODUCING HIP, RIDGE OR RAKE SHINGLES, SHINGLES PRODUCED THEREBY AND STACKS OF THE SHINGLES - A process for making a plurality of hip, ridge or rake shingles, and the shingles produced thereby and stacks and packages of such shingles are provided. | 08-05-2010 |
20100180523 | Photovoltaic Roof Covering - A photovoltaic roof covering comprising a collection of a plurality of elements in the form of tiles, shingles or panels, electrically connected to one another, a part of said elements being covered by the adjacent elements in the collection and a part or portion being exposed to the outside, said elements comprising a backing material comprising an interior face and an exterior face, a photovoltaic layer arranged at least over that portion of the exterior face of the backing material that is exposed to the outside in the collection, electrical conduction means positioned on each side of said photovoltaic layer and configured to collect the electrical current generated by said layer when it is exposed to light, said means in particular comprising a first connector connected to one electrical pole of the photovoltaic layer and a second connector connected to another electrical pole of the photovoltaic layer, said covering being characterized in that at least one of the connectors present on at least one of said elements comprises, consists of, or is incorporated into, a foldable moving tongue or strip and in that said tongue or said strip is kept, in the collection, in electrical contact with a connector of the previous element of said collection and in a position that is folded over between the two successive elements. | 07-22-2010 |
20100175341 | MOISTURE DIVERTING INSULATED SIDING PANEL - A siding panel product is provided comprising a first polymeric siding panel having a butt end and a top end, a front surface comprising a plurality of front faces defined between the top and butt ends and separated by at least one shoulder surface to define a stepped contour, and a rear surface. An insulation backing is coupled to the rear surface of the siding panel. The insulation backing comprises at least first and second insulation members coupled to the rear surface of said siding panel. The first insulation member has a bottom edge thereof coupled proximate to the stepped contour and the second insulation member has a top edge thereof coupled proximate to the stepped contour. | 07-15-2010 |
20100159053 | Apparatus for Making a Shingle, and Shingle Made Thereby - An apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool. | 06-24-2010 |
20100129667 | ROOFING PRODUCT INCLUDING A CERAMIC BASE MATERIAL AND RECYCLED ROOFING MATERIAL - A roofing product can include a ceramic base material and a recycled roofing material. In a particular embodiment, an open structure of the ceramic base material is filled with a bituminous material that has no greater than approximately 5 weight % of abrasive particles or 0.1 weight % metal content. The recycled roofing material can be disposed along one or both sides of the ceramic base material. The bituminous material may have a characteristic particle size that is smaller than a characteristic particle size of the recycled roofing material. In another embodiment, the roofing product having the recycled roofing material can have tear strength characteristics as compared to a different roofing product having a substantially the same construction but having abrasive particles embedded within the ceramic base material. | 05-27-2010 |
20100127425 | Process of and Apparatus for Making a Shingle, and Shingle Made Thereby - A process and apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool. | 05-27-2010 |
20100107550 | ATTIC AND WALL INSULATION WITH DESICCANT - A method of reducing the amount of cooling energy required to heat and cool a building is provided. The method includes disposing a porous insulating material in the exterior walls and substantially covering the ceiling in the attic space of the building to a substantial depth. The porous insulating material includes a desiccant. The method further includes permitting the desiccant—bearing porous insulating material to adsorb water moisture from the attic space and then permitting the adsorbed water moisture to desorb from the desiccant—bearing porous insulating material into the enclosed room of the building, resulting in a reduction in the amount of energy required to heat and cool the building. | 05-06-2010 |
20100098912 | Impact Resistant Shingle - An impact resistant shingle is provided, wherein the base mat is impregnated with an asphaltic material, with an asphaltic material on the upper surface of the shingle, and wherein another asphaltic material is disposed on the rear surface of the shingle, which other asphaltic material is softer with greater elongation than the asphaltic material used elsewhere in the shingle, such that crack resistance is afforded because energy from impact on the shingle is dissipated. | 04-22-2010 |
20100077689 | Synthetic Shingle or Tile With Stress Relief Nail Zones - A relatively rigid roofing shingle or tile is provided, having relatively flexible stress relief nail zones, that may comprise variations in thickness relative to the remainder of the shingle or tile, or variations in materials, such as will allow for relative movement of the shingles or tiles due to temperature variations resulting in expansion or contraction, or due to other forces, such that the movement will be between the shingles or the tiles and the nails or other fasteners that are used to secure the shingles or tiles to a roof or other surface, and is preferably within the elastic limits of the fastening zones of the shingles or tiles. | 04-01-2010 |
20100071291 | Roll Roofing - A roll roofing material is provided in the form of a cylindrical roll that may or may not have an exterior covering thereon, and with transverse members being provided, carried by the cylindrical roll, and which protrude generally outwardly of an exterior cylindrical surface of the roll. The transverse members inhibit rolling of the roll roofing either off a pitched roof. One or more inserts may be provided in a hollow core of the roll, and connectors may attach a strap to these inserts for transporting the same from ground to a rooftop, or otherwise. Protective covers may be provided at opposite ends of the roll roofing, and the protective covers may comprise the transverse members, as may be desired. | 03-25-2010 |
20100047566 | THIN FILMS WITH HIGH NEAR-INFRARED REFLECTIVITY DEPOSITED ON BUILDING MATERIALS - Disclosed are solar-reflective roofing and other building materials having high reflectance of near-infrared radiation and high transmission of radiation in the visible light range and a substantial emissivity so as to reduce the heat island effects experienced by the articles while also maintaining an aesthetically pleasing appearance. Also disclosed are related methods for fabrication of such materials. | 02-25-2010 |
20100043331 | Synthetic Shingle or Tile With Stress Relief Spacing Feature - Synthetic polymer based roofing elements of the shingle or tile type are provided whereby adjacent roofing elements have projecting tabs or nibs that are adapted to engage against side edges of adjacent shingles or tiles when laid up in courses on a roof, and wherein there are relatively flexible stress relief zones in the shingle or tile adjacent the tab or nib projections, adapted to be deformed within their elastic limit when the shingles or tiles are subjected to stresses due to thermal expansion and contraction, with the stress relief zones also being adapted to return to their original non-deformed condition when such thermal expansion and contraction forces are relieved. | 02-25-2010 |
20100037548 | Roofing Product With Zoned Functional Compositions And Methods Of Making The Same - A roofing product having at least two separate zones, with one of the zones having one or more certain functional characteristics such as flame retardancy, solar reflectivity, weather resistance, selected coloring, heat stabilization, algae resistance, and/or solar collection for electrical generation, and another of the zones not having such functional feature(s). The different zones can be present in core or capstock material. The product can be made by any of various processes, such as co-extrusion, forming, molding, coinjection, shot injection moldings, multiple step injection moldings and/lamination. | 02-18-2010 |
20090315207 | SIZER FOR FORMING SHAPED POLYMERIC ARTICLES AND METHOD OF SIZING POLYMERIC ARTICLES - A sizer assembly for providing a shaped polymeric article in an extrusion process includes a sizer body having a product profile channel corresponding to the shaped polymeric article formed therethrough. The sizer body includes a plurality of cooling liquid inlet slots forming an opening substantially around the product profile channel and a plurality of vacuum slots forming an opening substantially around the product profile channel for removing cooling liquid expelled from said cooling liquid inlet slots. | 12-24-2009 |
20090272663 | Packaging for Specialty Shingle - A package of specialty shingles is provided, preferably for containing hip, ridge or rake shingles, with support in the bottom of the package for the shingles that is complementary to the lower ends of nested, stacked shingles in the package. Shaped constraining devices are provided, for retaining the shape of shingles in the package. An assembly of packages of the specialty shingles is provided, in a tray arrangement, and a pallet assembly of various levels of such packages disposed on a pallet are also provided. | 11-05-2009 |
20090266025 | INSULATION BOARD WITH AIR/RAIN BARRIER COVERING AND WATER-REPELLENT COVERING - A previously formed unitary building exterior envelope product is provided, comprising: a mineral fiber insulation board including a binder having a hydrophobic agent and is resistant to liquid water-penetration and has first and second major surfaces, an exterior facing material, which resists air infiltration and liquid water penetration, laminated to the first major surface, the exterior facing material being permeable to water vapor, and a continuous interior facing laminated to the second major surface, so that the second major surface is resistant to liquid water-penetration and is permeable to water vapor. The section of product is mounted to an exterior side of a plurality of framing members of an exterior wall of a building, so that the interior facing faces the framing members. An exterior layer is mounted to the framing members using a connection device that passes through the section of product, with the facing material facing the exterior layer. | 10-29-2009 |
20090193745 | Shingle With Reinforcement Layer - A shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof. | 08-06-2009 |
20090126286 | HIGHLY VENTILATED SOFFIT WITH OBSCURED VENTILATION OPENINGS - A ventilating component for a building, particularly a ventilating soffit, provides a high ratio of ventilation flow area to component coverage area. A sheet in a plane of coverage has a spaced-channel configuration, or alternatively a terraced configuration. Ventilation openings are placed in the connecting webs between the upper and lower levels, especially in sidewalls of elongated channels that open as slots on the exposed side of the soffit. These connecting webs are oriented at an acute angle relative to the coverage plane. In a channel arrangement the webs can be shaped to block direct view of the side walls. The acute angle precludes, or at least foreshortens, a view of the webs that contain the ventilation openings. The ventilation aspects are concealed while permitting a high ratio of flow area to coverage area. | 05-21-2009 |
20090107073 | ROOF MEMBRANE AND ROOF SYSTEM USING THE MEMBRANE TO SIMULATE A STANDING SEAM METAL ROOF - A roof membrane is disclosed, for use in simulating a standing seam metal roof when applied to a roof surface and a roof system is also provided, that employs the roof membrane, disposed between longitudinal, but spaced-apart, generally parallel roof battens. Underlayments of various constructions are also provided, beneath the membrane, as an option. Caps are provided for upstanding legs of the roof battens. | 04-30-2009 |
20090053958 | INSULATION PRODUCT FROM ROTARY AND TEXTILE INORGANIC FIBERS WITH IMPROVED BINDER COMPONENT AND METHOD OF MAKING SAME - An insulation product includes a fibrous web of first fibers, rotary glass fibers, and textile glass fibers. A binder is blended with the fibrous web. The binder bonds the fibers together to form the insulation product. The binder includes a thermoplastic binder component and a powdered binder component. | 02-26-2009 |
20090020218 | METHOD OF REINFORCING FIBER MAT FOR BUILDING INSULATION - Reinforced fiber insulation is formed by depositing a mixture of textile fiber segments and rotary and/or flame attenuated segments on a surface, mixing a binder with the fibers, and heating the binder to join the fibers together. The low cost process provides a mixed fiber insulation product with improved strength after compression. | 01-22-2009 |
20080197316 | MINERAL FIBER INSULATION HAVING THERMOPLASTIC POLYMER BINDER AND METHOD OF MAKING THE SAME - A method of forming a fibrous insulation product includes forming at least one fibrous veil including first fibers and blowing a non-aqueous, formaldehyde-free, thermoplastic binder in powder, liquid or fibrous form into said veil during said forming step to form a mixture of the binder and the first fibers. When in fibrous form, the binder fibers have average length of less than or equal to about 15 mm. The mixture is collected on the forming belt and formed into an insulation batt, board or molding media. | 08-21-2008 |