| APPLIED NANOSTRUCTURED SOLUTIONS, LLC Patent applications |
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| 20120070667 | CARBON FIBER SUBSTRATES HAVING CARBON NANOTUBES GROWN THEREON AND PROCESSES FOR PRODUCTION THEREOF - Processes for growing carbon nanotubes on carbon fiber substrates are described herein. The processes can include depositing a catalyst precursor on a carbon fiber substrate, optionally depositing a non-catalytic material on the carbon fiber substrate, and after depositing the catalyst precursor and the optional non-catalytic material, exposing the carbon fiber substrate to carbon nanotube growth conditions so as to grow carbon nanotubes thereon. The carbon nanotube growth conditions can convert the catalyst precursor into a catalyst that is operable for growing carbon nanotubes. The carbon fiber substrate can remain stationary or be transported while the carbon nanotubes are being grown. Optionally, the carbon fiber substrates can include a barrier coating and/or be free of a sizing agent. Carbon fiber substrates having carbon nanotubes grown thereon are also described. | 03-22-2012 |
| 20120065300 | CNT-INFUSED FIBER AND METHOD THEREFOR - A carbon nanotube-infused fiber and a method for its production are disclosed. Nanotubes are synthesized directly on a parent fiber by first applying a catalyst to the fiber. The properties of the carbon nanotube-infused fiber will be a combination of those of the parent fiber as well as those of the infused carbon nanotubes. | 03-15-2012 |
| 20120064332 | GLASS SUBSTRATES HAVING CARBON NANOTUBES GROWN THEREON AND METHODS FOR PRODUCTION THEREOF - Methods for growing carbon nanotubes on glass substrates, particularly glass fiber substrates, are described herein. The methods can include depositing a catalytic material or a catalyst precursor on a glass substrate; depositing a non-catalytic material on the glass substrate prior to, after, or concurrently with the catalytic material or catalyst precursor; and exposing the glass substrate to carbon nanotube growth conditions so as to grow carbon nanotubes thereon. The glass substrate, particularly a glass fiber substrate, can be transported while the carbon nanotubes are being grown thereon. Catalyst precursors can be converted into a catalyst when exposed to carbon nanotube growth conditions. The catalytic material or catalyst precursor and the non-catalytic material can be deposited from a solution containing water as a solvent. Illustrative deposition techniques include, for example, spray coating and dip coating. | 03-15-2012 |
| 20120058352 | METAL SUBSTRATES HAVING CARBON NANOTUBES GROWN THEREON AND METHODS FOR PRODUCTION THEREOF - The present disclosure describes methods for growing carbon nanotubes on metal substrates. The methods include depositing a catalytic material on a metal substrate to form a catalyst-laden metal substrate; optionally depositing a non-catalytic material on the metal substrate prior to, after, or concurrently with the catalytic material; conveying the catalyst-laden metal substrate through a carbon nanotube growth reactor having carbon nanotube growth conditions therein; and growing carbon nanotubes on the catalyst-laden metal substrate. The catalyst-laden metal substrate can optionally remain stationary while the carbon nanotubes are being grown. The catalytic material can be a catalyst or a catalyst precursor. The catalytic material and the optional non-catalytic material can be deposited on the metal substrate from one or more solutions by, for example, spray coating or dip coating techniques. | 03-08-2012 |
| 20120058296 | METAL SUBSTRATES HAVING CARBON NANOTUBES GROWN THEREON AND PROCESSES FOR PRODUCTION THEREOF - Processes for growing carbon nanotubes on metal substrates are described herein. The processes include depositing a catalyst precursor on a metal substrate, optionally depositing a non-catalytic material on the metal substrate, and after depositing the catalyst precursor and the optional non-catalytic material, exposing the metal substrate to carbon nanotube growth conditions so as to grow carbon nanotubes thereon. The carbon nanotube growth conditions convert the catalyst precursor into a catalyst that is operable for growing carbon nanotubes. The metal substrate can remain stationary or be transported while the carbon nanotubes are being grown. Metal substrates having carbon nanotubes grown thereon are also described. | 03-08-2012 |
| 20120000691 | CNT-INFUSED FIBER AS A SELF SHIELDING WIRE FOR ENHANCED POWER TRANSMISSION LINE - A wire includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes. An electromagnetic shield for a wire includes a plurality of carbon nanotube infused fibers, in which the infused carbon nanotubes are aligned radially about the fiber axes. The plurality of carbon nanotube infused fibers are arranged circumferentially about the wire with the fiber axes parallel to the wire. A self-shielded wire includes 1) a wire that includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes; and 2) an electromagnetic shield that includes a plurality of carbon nanotube infused fibers in which the carbon nanotubes are aligned radially about the fiber axes. The axes of the carbon nanotube infused fibers of the wire and the carbon nanotube infused fibers of the electromagnetic shield share are parallel. | 01-05-2012 |
| 20110304964 | ELECTRICAL DEVICES CONTAINING CARBON NANOTUBE-INFUSED FIBERS AND METHODS FOR PRODUCTION THEREOF - Electrical devices having a plurality of stacked electrode layers are described. At least one of the electrode layers contains continuous fibers that are infused with carbon nanotubes. The continuous fibers can be disposed upon an electrically conductive base plate. The electrical devices can further contain an electrolyte contacting each electrode layer and a layer of separator material disposed between each electrode layer, in which case the electrical devices can form a supercapacitor. Such supercapacitors can have a capacitance of at least about 1 Farad/gram of continuous fibers. The capacitance can be increased by coating at least a portion of the infused carbon nanotubes with a material such as, for example, a conducting polymer, a main group metal compound, and/or a transition metal compound. Methods for producing the electrical devices are also described. | 12-15-2011 |
| 20110297892 | CNT-INFUSED FIBERS IN THERMOPLASTIC MATRICES - A composite includes a thermoplastic matrix material and a carbon nanotube (CNT)-infused fiber material dispersed through at least a portion of the thermoplastic matrix material. | 12-08-2011 |
| 20110242731 | SPIRAL WOUND ELECTRICAL DEVICES CONTAINING CARBON NANOTUBE-INFUSED ELECTRODE MATERIALS AND METHODS AND APPARATUSES FOR PRODUCTION THEREOF - Electrical devices having electrodes containing carbon nanotubes infused to a substrate are described herein. The electrical devices contain at least a first electrode material containing a first plurality of carbon nanotubes infused to a first substrate and a second electrode material containing a second plurality of carbon nanotubes infused to a second substrate. The first electrode material and the second electrode material are wound in a spiral configuration about a central axis. The electrical devices can be supercapacitors, which also contain at least an electrolyte in contact with the first electrode material and the second electrode material, and a first separator material disposed between the first electrode material and the second electrode material. Methods and apparatuses for making the electrical devices are also disclosed herein. | 10-06-2011 |
| 20110216476 | ELECTRICAL DEVICES CONTAINING CARBON NANOTUBE-INFUSED FIBERS AND METHODS FOR PRODUCTION THEREOF - Electrical devices containing continuous fibers that are infused with carbon nanotubes are described herein. The electrical devices contain at least a first electrode layer and a second electrode layer, where the first and second electrode layers each contain a plurality of continuous fibers that are infused with carbon nanotubes. In some embodiments, the electrical devices can be supercapacitors, further containing at least a base plate, a layer of separator material disposed between the first and second electrode layers, and an electrolyte in contact with the first and second electrode layers. The first and second electrode layers can be formed by conformal winding of the continuous fibers. The electrical devices can contain any number of additional electrode layers, each being separated from one another by a layer of separator material. Methods for producing the electrical devices are also described herein. | 09-08-2011 |
| 20110186775 | CARBON NANOTUBE-INFUSED FIBER MATERIALS CONTAINING PARALLEL-ALIGNED CARBON NANOTUBES, METHODS FOR PRODUCTION THEREOF, AND COMPOSITE MATERIALS DERIVED THEREFROM - Carbon nanotube-infused fiber materials containing substantially parallel-aligned, infused carbon nanotubes are described herein. The carbon nanotube-infused fiber materials contain a fiber material and a layer of carbon nanotubes infused to the fiber material, where the infused carbon nanotubes are aligned substantially parallel to the longitudinal axis of the fiber material and at least a portion of the substantially parallel-aligned, infused carbon nanotubes are crosslinked to each other, to the fiber material, or both. Crosslinking can occur through covalent bonding or pi-stacking interactions, for example. The carbon nanotube-infused fiber materials can further contain additional carbon nanotubes that are grown on the layer of substantially parallel-aligned, infused carbon nanotubes. Composite materials containing the carbon nanotube-infused fiber materials and methods for production of the carbon nanotube-infused fiber materials are also described herein. | 08-04-2011 |
| 20110180478 | FILTRATION SYSTEMS AND METHODS RELATED THERETO USING CARBON NANOTUBE-INFUSED FIBER MATERIALS OF SPOOLABLE LENGTH AS A MOVING FILTRATION MEDIUM - Filtration systems containing a filtration medium and methods related thereto are described herein. The filtration system includes a plurality of fibers of spoolable length, where the fibers are a carbon nanotube-infused fiber material. The filtration systems can be operated with reel-to-reel processing or in a continuous manner in order to sorb hydrophobic materials from a liquid medium. The filtration systems also include various means to remove the hydrophobic materials from the filtration medium, including press rollers and chemical extraction baths. Illustrative liquid media that can be treated with the filtration systems include, for example, hydrophobic materials admixed in an aqueous phase, bilayers (e.g., oil-water bilayers), oil in a subterranean formation, water sources containing trace organic pollutants or trace organic compounds, and fermentation broths. | 07-28-2011 |
| 20110174519 | CNT-INFUSED FIBER AS A SELF SHIELDING WIRE FOR ENHANCED POWER TRANSMISSION LINE - A wire includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes. An electromagnetic shield for a wire includes a plurality of carbon nanotube infused fibers, in which the infused carbon nanotubes are aligned radially about the fiber axes. The plurality of carbon nanotube infused fibers are arranged circumferentially about the wire with the fiber axes parallel to the wire. A self-shielded wire includes 1) a wire that includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes; and 2) an electromagnetic shield that includes a plurality of carbon nanotube infused fibers in which the carbon nanotubes are aligned radially about the fiber axes. The axes of the carbon nanotube infused fibers of the wire and the carbon nanotube infused fibers of the electromagnetic shield share are parallel. | 07-21-2011 |
| 20110171469 | CNT-INFUSED ARAMID FIBER MATERIALS AND PROCESS THEREFOR - A composition includes a carbon nanotube (CNT)-infused aramid fiber material that includes an aramid fiber material of spoolable dimensions, a barrier coating conformally disposed about the aramid fiber material, and carbon nanotubes (CNTs) infused to the aramid fiber material. The infused CNTs are uniform in length and uniform in density. A continuous CNT infusion process includes:(a) disposing a barrier coating and a carbon nanotube (CNT)-forming catalyst on a surface of an aramid fiber material of spoolable dimensions; and (b) synthesizing carbon nanotubes on the aramid fiber material, thereby forming a carbon nanotube-infused aramid fiber material. | 07-14-2011 |
| 20110143087 | FLAME-RESISTANT COMPOSITE MATERIALS AND ARTICLES CONTAINING CARBON NANOTUBE-INFUSED FIBER MATERIALS - Flame-resistant composite materials containing carbon nanotubes are described herein. The flame-resistant composite materials contain an outer layer and at least one inner layer, containing a first polymer matrix and a second polymer matrix, respectively. The outer layer has an exterior surface and a first carbon nanotube-infused fiber material that contains a first fiber material and a first plurality of carbon nanotubes greater than about 50 μm in length. In some embodiments, the at least one inner layer also contains a second fiber material and/or a second carbon nanotube-infused fiber material containing a second fiber material and a second plurality of carbon nanotubes. When present, the second plurality of carbon nanotubes are generally shorter in length than the first plurality of carbon nanotubes. Alignment of the carbon nanotubes in the outer layer can transfer heat away from the composite material's inner layer(s). Flame-resistant articles containing carbon nanotube-infused fiber materials are also described. | 06-16-2011 |
| 20110135491 | CNT-TAILORED COMPOSITE LAND-BASED STRUCTURES - An apparatus having a composite land-based structure with a first carbon nanotube infused material and a second carbon nanotube infused material. The first and second carbon nanotube infused materials each having a range of carbon nanotube loading selected to provide different functionalities. | 06-09-2011 |
| 20110133031 | CNT-TAILORED COMPOSITE AIR-BASED STRUCTURES - An apparatus having a composite air-based structure with a first carbon nanotube infused material and a second carbon nanotube infused material. The first and second carbon nanotube infused materials each having a range of carbon nanotube loading selected to provide different functionalities. | 06-09-2011 |
| 20110132245 | CNT-TAILORED COMPOSITE SEA-BASED STRUCTURES - An apparatus having a composite sea-based structure with a first carbon nanotube infused material and a second carbon nanotube infused material. The first and second carbon nanotube infused materials each having a range of carbon nanotube loading selected to provide different functionalities. | 06-09-2011 |
| 20110124483 | CERAMIC COMPOSITE MATERIALS CONTAINING CARBON NANOTUBE-INFUSED FIBER MATERIALS AND METHODS FOR PRODUCTION THEREOF - In various embodiments, composite materials containing a ceramic matrix and a carbon nanotube-infused fiber material are described herein. Illustrative ceramic matrices include, for example, binary, ternary and quaternary metal or non-metal borides, oxides, nitrides and carbides. The ceramic matrix can also be a cement. The fiber materials can be continuous or chopped fibers and include, for example, glass fibers, carbon fibers, metal fibers, ceramic fibers, organic fibers, silicon carbide fibers, boron carbide fibers, silicon nitride fibers and aluminum oxide fibers. The composite materials can further include a passivation layer overcoating at least the carbon nanotube-infused fiber material and, optionally, the plurality of carbon nanotubes. The fiber material can be distributed uniformly, non-uniformly or in a gradient manner in the ceramic matrix. Non-uniform distributions may be used to form impart different mechanical, electrical or thermal properties to different regions of the ceramic matrix. | 05-26-2011 |
| 20110124253 | CNT-INFUSED FIBERS IN CARBON-CARBON COMPOSITES - A carbon/carbon (C/C) composite includes a carbon matrix and a non-woven, carbon nanotube (CNT)-infused carbon fiber material. Where woven materials are employed, CNTs are infused on a parent carbon fiber material in a non-woven state. A C/C composite includes a barrier coating on the CNT-infused fiber material. An article is constructed from these (C/C) composites. A method of making a C/C composite includes winding a continuous CNT-infused carbon fiber about a template structure and forming a carbon matrix to provide an initial C/C composite or by dispersing chopped CNT-infused carbon fibers in a carbon matrix precursor to provide a mixture, placing the mixture in a mold, and forming a carbon matrix to provide an initial C/C composite. | 05-26-2011 |
| 20110123735 | CNT-INFUSED FIBERS IN THERMOSET MATRICES - A structural support includes a cylindrical core, an inner layer within the core and an outer layer. The inner and outer layers include CNT-infused fiber materials in a thermoset matrix. A composite includes a thermoset matrix and a CNT-infused fiber material having CNTs with lengths between about 20 to about 500 microns or about 0.1 to about 15 microns. For the latter range, CNTs are present between about 0.1 to about 5 percent by weight of the composite. A method of making a structural support includes wet winding a first CNT-infused fiber about a cylindrical mandrel in a direction substantially parallel to the mandrel axis, wet winding a baseline layer about the first CNT-infused fiber at an angle substantially non-parallel to the mandrel axis, and wet winding a second CNT-infused fiber about the baseline layer in a direction substantially parallel to the mandrel axis. | 05-26-2011 |
| 20110089958 | DAMAGE-SENSING COMPOSITE STRUCTURES - A composite includes a matrix material and a unidirectional array of carbon nanotube-infused fibers disposed in a portion of the matrix material. An article includes this composite and a network of electrodes disposed about the periphery of the composite. The electrodes send and receive an electrical charge. Such an article is included in a system, along with sensing circuitry and a source for supplying current to the network of electrodes. Such a system is used in a method that includes subjecting the article to a load that causes a condition in the composite including strain, fatigue, damage, or cracks, and monitoring the location of the condition. | 04-21-2011 |
