AISIN TAKAOKA CO., LTD. Patent applications |
Patent application number | Title | Published |
20160016359 | COMPOSITE STRUCTURE FORMED OF FIBER REINFORCED PLASTIC SHEET AND METALLIC SHEET, AND MANUFACTURING METHOD THEREOF - A manufacturing method of a composite structure includes: (a) preparing: a metallic sheet(s) having a through-hole(s) penetrating throughout the metallic sheet(s) in its thickness direction; (b) setting a prepreg(s), constituting a fiber reinforced plastic sheet(s), and the metallic sheet in a pair of dies, which have a recess(es) arranged at a position(s) opposed to one side opening(s) of the through-hole(s), the recess(es) having a larger diameter than the one side opening; (c) closing the dies, wherein, upon closing, (ca) the prepreg(s) and the metallic sheet are molded to the predetermined shape, while surface-contacting therebetween, (cb) at least one of the prepreg(s) and a patch member(s) is extruded into the through-hole(s), so that the shaft part is molded, and (cc) the patch member(s) forms at least part of a head part(s) in the recess(es), the head part(s) integrated with the shaft part(s) and engaging on the metallic sheet(s). | 01-21-2016 |
20150380136 | IRON-BASED SOFT MAGNETIC MATERIAL AND IRON-BASED SOFT MAGNETIC CORE - The iron-based soft magnetic material includes: a parent phase containing iron as a main component; and a grain boundary phase present in a crystal grain boundary of the parent phase, the grain boundary phase containing as a main component a sulfide containing copper. | 12-31-2015 |
20150377556 | INFRARED FURNACE, INFRARED HEATING METHOD AND STEEL PLATE MANUFACTURED BY USING THE SAME - An infrared furnace is able to heat a first region and a second region of a work in different temperature regions, provided with a plurality of infrared lamps opposing the work, and a member positioned between the work and the plurality of infrared lamps apart from the work and the infrared lamps, to be arranged above a boundary region between the first and second regions. | 12-31-2015 |
20150377555 | INFRARED FURNACE AND METHOD FOR INFRARED HEATING - The infrared furnace includes a plurality of infrared lamps arrayed on one surface side of a work and a reflective surface provided on its opposite surface side. Outputs of the infrared lamps are locally adjusted, or intensity of the infrared rays incident on one work surface is locally adjusted by a member disposed between the infrared lamps and the one surface of the work. In this manner, variations in strength may be imparted to one and the same car part. | 12-31-2015 |
20150376728 | INFRARED HEATING METHOD, INFRARED HEATING AND FORMING METHOD OF STEEL SHEET AND AUTOMOBILE COMPONENT OBTAINED THEREBY, AND INFRARED HEATING FURNACE - An infrared heating method comprises: wholly infrared heating a steel sheet uniformly up to a temperature which is A3 point or above; and temperature distribution controlling, wherein, after the wholly infrared heating, partial lowering of a light intensity of infrared rays irradiated toward the steel sheet is performed to provide a first region having a temperature of A3 point or above and a second region having a temperature less than A1 point in the steel sheet. | 12-31-2015 |
20150303366 | METHOD OF MANUFACTURING THERMOELECTRIC MODULE, AND THERMOELECTRIC MODULE - A manufacturing method of a thermoelectric module comprises forming a first wax model in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series. | 10-22-2015 |
20150298404 | METAL/CFRP COMPOSITE STRUCTURE, AND ITS MANUFACTURING METHOD AND APPARATUS - Provided are a metal/CFRP composite structure which has lightweight and high strength by combining hot-pressed metal material(s) and carbon fiber reinforced plastic (CFRP) material(s), and its manufacturing method and apparatus. A metal blank material is heated to a temperature at which quenching is possible to obtain a first intermediate product quenched by hot-pressing. The first intermediate product, and a carbon fiber reinforced plastic (CFRP) prepreg comprising carbon fiber and uncured thermoset plastic are set into CFRP forming dies followed by press-forming the prepreg to obtain a secondary intermediate product having the CFRP in intimate contact with a surface of the first intermediate product. The CFRP and the first intermediate product are firmly adhered together by thermal curing of thermoset plastic located in the boundary of the CFRP and the first intermediate product, by subjecting the thermoset plastic contained in the CFRP prepreg to thermal curing. | 10-22-2015 |
20150211084 | METAL PROCESSING METHOD AND METAL PRODUCT PROCESSED THEREBY - A metal processing method using a tailored blank material as a raw material comprises: preliminarily bonding together a metal material having a relatively high heating rate by infrared heating and a metal material having a relatively low heating rate by infrared heating, to form an integrated metal material; and a-heating step the integrated metal material, wherein infrared heating of the integrated metal material is performed by infrared simultaneously and comprehensively; and in the integrated metal material undergoing the infrared heating, the infrared heating is terminated after a portion having the relatively high heating rate reached a predetermined temperature corresponding to a predetermined heat treatment and before a portion having the relatively low heating rate reaches the predetermined temperature. | 07-30-2015 |
20140302341 | HOT PRESS MOLDING METHOD, ARTICLE MOLDED BY HOT PRESS MOLDING, AND MOLD FOR HOT PRESSING - In a hot press molding method for press-molding a heated material and cooling the material while holding the material in a mold, during press molding of the material, shape changes including a portion that curves with respect to a longitudinal direction of the material are molded at longitudinal opposite end portions of the material and resistance to thermal contraction force of the material in the longitudinal direction during cooling is imparted. In one embodiment of the present invention, the shape changes molded on the material during the press molding are minute protrusions provided on surfaces of the longitudinal opposite end portions of the material. The invention makes it possible to suppress thermal contraction of the material during cooling in hot press molding to thereby prevent defects associated therewith. | 10-09-2014 |
20140015174 | CAST-STEEL POURING APPARATUS - A cast-steel pouring apparatus is provided, cast-steel pouring apparatus which can contribute to shortening a casting time for casting molten steel of cast steel into a sprue of casting mold. A first axial line of a first pivot shaft is positioned on a more diametrically inner side than is a first imaginary extension line of an outer-circumference wall face in a furnace-body main body, and is positioned on a more diametrically outer side than is a second imaginary extension line of an inner-circumference wall face in a fire-retardant lining material that the furnace-body main body has. As a steel-outing trough unit protrudes from a furnace body upward or upward and outward obliquely, a steel-outing leading end of the steel-outing trough unit is positioned on a more diametrically inner side than is the first imaginary extension line of the outer-circumference wall face in the furnace-body main body, and is positioned on a more diametrically outer side than is the second imaginary extension line of the inner-circumference wall race in the fire-retardant lining material that the furnace-body main body has. | 01-16-2014 |
20140001788 | CRASH REINFORCING MEMBER FOR VEHICLE | 01-02-2014 |
20130022488 | AUSTENITIC HEAT-RESISTANT CAST STEEL - An iron (Fe)-based austenitic heat-resistant cast steel includes, based on a total of 100 mass % (indicated below simply as “%”): 0.4 to 0.8% of carbon (C), 3.0% or less of silicon (Si), 0.5 to 2.0% of manganese (Mn), 0.05% or less of phosphorus (P), 0.03 to 0.2% of sulfur (S), 18 to 23% of chromium (Cr), 3.0 to 8.0% of nickel (Ni) and 0.05 to 0.4% of nitrogen (N). A ratio of chromium (Cr) to carbon (C) is in a range of 22.5≦Cr/C≦57.5. The cast steel includes one or two or more of vanadium (V), molybdenum (Mo), tungsten (W) and niobium (Nb) in a total amount of less than 0.2%. | 01-24-2013 |
20110303328 | HIGH-STRENGTH PRESS HARDENED ARTICLE, AND MANUFACTURING METHOD THEREFOR - A high-strength quenched formed article has a zinc plating layer which is formed at a post-quenching formed steel sheet surface, and which contains 30 g/m | 12-15-2011 |
20110274542 | TURBOCHARGER AND MANUFACTURING METHOD FOR TURBOCHARGER - A turbocharger includes: a turbine wheel that is driven by exhaust gas from an engine and supported rotatably by a predetermined rotary shaft; and a turbine housing that forms an exhaust gas passage that leads the exhaust gas to the turbine wheel, wherein the turbine housing includes a housing main body constituted by a plate-form member and a reinforcement member that forms the exhaust gas passage together with the housing main body and reinforces the housing main body, the reinforcement member includes a pair of annular portions having a substantially annular shape and provided about an axial center of the rotary shaft at an interval in an axial direction of the rotary shaft, and a connecting portion that connects the pair of annular portions, and the pair of annular portions and the connecting portion are molded integrally by implementing deformation processing on the plate-form member. | 11-10-2011 |
20110250363 | POWDER-CONTAINING OIL TYPE LUBRICANT FOR MOLD AND ELECTROSTATIC SPRAY METHOD AND ELECTROSTATIC SPRAY APPARATUS USING THE SAME - The invention relates to an oil type lubricant, which is applied to a die to be used in high-pressure die casting, gravity die casting, low-pressure die casting and forging and can prevent soldering, particularly at high temperature parts and under a heavy load, to a spray method of applying the oil type lubricant and a spray apparatus for applying the oil type lubricant. | 10-13-2011 |
20110232274 | EXHAUST GAS-COOLING PIPE ELEMENT AND INTERNAL COMBUSTION ENGINE EXHAUST SYSTEM - In an exhaust gas-cooling pipe element provided between an exhaust port of an internal combustion engine and an exhaust branch pipe, a center axis of an exhaust introduction opening that is connected to the exhaust port and a center axis of an exhaust discharge opening that is connected to the exhaust branch pipe are placed out of alignment with each other. | 09-29-2011 |
20110132897 | HEATING DEVICE AND HEATING METHOD - A heating device and a heating method which is able to quickly and accurately partition each region of a material to be heated and heat up each of the region to a required temperature, and a shape and required temperature of each region is different from each other. A heating device for heating a material to be heated by applying an electromagnetic wave to the material, wherein a plate member(s) which shields, absorbs and/or reflects the irradiated electromagnetic radiation and has a predetermined pattern contour can be placed, at least partially, close to the material to be heated. | 06-09-2011 |
20110117382 | HIGH-STRENGTH QUENCHED FORMED BODY WITH GOOD CORROSION RESISTANCE AND PROCESS FOR PRODUCING THE SAME - In zinc-system-plated steel materials, a high-strength quenched formed body, in which the corrosion resistance of after-quenching formed products is equal to or more than that of cold-molded products, and a production process for the same are provided. | 05-19-2011 |
20110042369 | HEATING EQUIPMENT FOR A PLATE TO BE HEATED AND HEATING METHOD - Provided are a quick heating equipment that is small sized, has a simple structure, consumes less energy, and is easy repairable and replaceable, and a quick heating method. The heating equipment of a plate material to be heated has a contact-heating surface configured by arranging a plurality of heating elements on heat-insulating base plates at predetermined intervals, in a planar fashion and in a predetermined pattern and the contact-heating surface(s) is/are directly contacted with the plate material to be heated for heating thereof. | 02-24-2011 |
20100326570 | HIGH-STRENGTH QUENCHED FORMED BODY WITH GOOD CORROSION RESISTANCE AND PROCESS FOR PRODUCING THE SAME - A high-strength quenched formed body containing a layer on the surface of an after-quenching formed-body steel material in which layer Zn is a major component and which layer contains 30% by mass or less of Fe, and which layer is present in an amount of 30 g/m | 12-30-2010 |
20100319871 | METHOD FOR CASTING DISK ROTOR - The method casts a disk rotor which can restrain partial abrasion in a sliding ring part, particularly, in the circumferential outer surface. A mold includes a casting cavity to cast the sliding ring part, an outer circumference forming surface, an inner circumference forming surface, a gate group including a plurality of gates formed in the outer circumference forming surface at positions spaced apart from each other at predetermined intervals with respect to a circumferential direction, each of the gates having a central line P | 12-23-2010 |
20100288009 | HOT PRESS FORMING APPARATUS AND HOT PRESS FORMING METHOD - A hot press forming apparatus that hot press forms a blank to process the blank into a formed product comprises: a conduction heating mechanism installed in the hot press forming apparatus, the conduction heating mechanism clamping the fed blank at a predetermined conducting position so as to be in a conveyance-stopped state, and performs conduction heating onto the blank; a die quenching type hot press mechanism installed in the hot press forming apparatus and disposed thermally isolated downstream of the conduction heating mechanism, the hot press mechanism hot pressing the blank subjected to conduction heating at a predetermined processing position; and a conveying mechanism installed in the hot press forming apparatus. The conveying mechanism conveys the blank subjected to conduction heating at least from the conducting position to the processing position, to supply the blank to the hot press mechanism. | 11-18-2010 |
20100288008 | CONVEYOR APPARATUS AND HOT PRESS-FORMING APPARATUS COMPRISING THE SAME - A conveyor apparatus conveys work that was conduction heated at an energizing position to a processing position that is separated from the energizing position in the horizontal direction in order to perform hot press-forming, and comprises: a holding member that freely clamps both end sections in the lengthwise direction of the work that has been conduction heated; a drive mechanism that moves the holding member from at least the energizing position to the processing position; and a guide member that extends between the energizing position and the processing position and guides and supports the middle section in the lengthwise direction of the work that has been conduction heated and is being conveyed toward the processing position. A hot press-forming apparatus comprises the conveyor apparatus when conveying conduction heated work to a downstream process. | 11-18-2010 |
20100285328 | PRESS-FORMING METHOD AND PRESS-FORMED PART - A current density changing portion is formed in a heating process on an upper base side with respect to a center portion of a flat metal plate in a direction of current flow, by passing current from a lower base side to the upper base side of the flat metal plate which is rectangular when viewed from above. As a result, a quenchable portion is formed on the upper base side with respect to the center portion of the flat metal plate in the direction of current flow, and a non-quenchable portion is formed on the lower base side with respect to the center portion of the flat metal plate in the direction of current flow. The flat metal plate is press-formed after the heating process, so a complex die cooling structure is not necessary during press-forming, which enables the die cost to be reduced. | 11-11-2010 |
20100269559 | CONDUCTION HEATING APPARATUS AND HOT PRESS FORMING APPARATUS HAVING THE SAME, AND CONDUCTION HEATING METHOD - A conduction heating apparatus performs conduction heating while clamping a work to be hot press-formed by a clamping mechanism to apply tension to the work. The clamping mechanism has a stationary clamping member and a movable clamping member, a lifting up/down cylinder for the stationary clamping member and the movable clamping member, and tensioning cylinders that drive the movable clamping member along the planar direction of the work, and in conduction heating. The stationary clamping member clamps one side of the work and hold it, and the movable clamping member moves while holding the other side of the work according to thermal deformation of the work, which applies tension to the work corresponding to the thermal deformation of the work. | 10-28-2010 |
20100264129 | ELECTRODE SUPPORT STRUCTURE AND ELECTRIC HEATING DEVICE HAVING SAME - Provided is an electrode support structure in which local heating can be prevented from occurring in a workpiece during the electric heating. The electrode support structure is usable for applying a load to the electrodes used for the electric heating of a metal plate, and comprises at least two members, i.e., a first member to which the electrodes are fixed and a second member which receives the load from the first member or connects the first member to a load means. The support structure in which the two members are joined to each other through an elastic member can uniformly apply the load to the electrodes for electric heating so that the electrodes can uniformly contact with the workpiece, whereby the workpiece can be uniformly heated. | 10-21-2010 |
20100064759 | METHOD AND DEVICE FOR PRESS-HARDENING A METALLIC FORMED STRUCTURE - In a method for press-hardening a metallic formed structure made of a hardenable steel sheet, the steel sheet is heated above a transition temperature Ac | 03-18-2010 |
20100018664 | CASTING PROCESS, UPPER MOLD ASSEMBLY AND METHOD OF SECURING CORE TO UPPER MOLD - Disclosed is a casting process with use of a lower mold | 01-28-2010 |
20100012287 | APPARATUS FOR CAST-PRODUCT PRODUCTION LINE - To provide an apparatus for cast-product production line that can separate cast product and casting sand without ever using a jumbolized casting-mold disassembling device, and additionally that can intend the downsizing of mold-disassembling unit. An apparatus for cast-product production line has the following jointly: a kneader | 01-21-2010 |
20090297922 | METHOD OF MANUFACTURING FUEL CELL SEPARATOR, AND FUEL CELL SEPARATOR - A method of manufacturing a fuel cell separator, the method including: subjecting the peripheral surfaces other than the respective gas passages of a pair of separator substrates formed from stainless steel to a cathodic electrolytic treatment within an alkali solution, thereby forming an iron-based hydrated oxide film on the peripheral surfaces of the pair of separator substrates (S | 12-03-2009 |
20090126447 | THERMOFORMING PRESS - A thermoforming press for forming and hardening metal sheets includes an upper die and a lower die. At least one of the upper and lower dies has a mold jaw and a support jaw which are movable relative to one another between a first position in which the support jaw rests against the mold jaw to block a flow of coolant between the mold jaw and the support jaw, and a second position in which the support jaw is spaced from the mold jaw by a distance to define a cooling gap for coolant to flow between the mold jaw and the support jaw. | 05-21-2009 |