LUMMUS TECHNOLOGY INC. Patent applications |
Patent application number | Title | Published |
20160097002 | THERMAL CRACKING OF CRUDES AND HEAVY FEEDS TO PRODUCE OLEFINS IN PYROLYSIS REACTOR - Systems and processes for efficiently cracking of hydrocarbon mixtures, such as mixtures including compounds having a normal boiling temperature of greater than 450° C., 500° C., or even greater than 550° C., such as whole crudes for example, are disclosed. | 04-07-2016 |
20160023964 | OLEFIN CONVERSION PROCESS - A process for the production of C | 01-28-2016 |
20150300733 | Nitrogen Removal with ISO-Pressure Open Refrigeration Natural Gas Liquids Recovery - A process for recovery of natural gas liquids is disclosed, the process including: fractionating a gas stream comprising nitrogen, methane, ethane, and propane and other C | 10-22-2015 |
20150225657 | PROCESSING VACUUM RESIDUUM AND VACUUM GAS OIL IN EBULLATED BED REACTOR SYSTEMS - A process for upgrading vacuum residuum and vacuum gas oil hydrocarbons is disclosed. The process may include: contacting a heavy distillate hydrocarbon fraction and hydrogen with a zeolite selective hydrocracking catalyst in a first ebullated bed hydrocracking reaction zone to convert at least a portion of the vacuum gas oil to lighter hydrocarbons. Contacting a residuum hydrocarbon fraction and hydrogen with a non-zeolite base metal hydroconversion catalyst in a second ebullated bed hydroconversion reaction zone may produce a vapor stream containing unconverted hydrogen, acid gases and volatilized hydrocarbons which may be fed along with the vacuum gas oil in the first ebullated bed hydrocracking zone. | 08-13-2015 |
20150152336 | CO-CURRENT ADIABATIC REACTION SYSTEM FOR CONVERSION OF TRIACYLGLYCERIDES RICH FEEDSTOCKS - A process for converting triacylglycerides-containing oils into crude oil precursors and/or distillate hydrocarbon fuels is disclosed. The process may include: reacting a triacylglycerides-containing oil-water-hydrogen mixture in a single reactor at a temperature in the range from about 250° C. to about 650° C. and a pressure greater than about 75 bar to convert at least a portion of the triacylglycerides via homogeneously catalyzed hydrothermolysis and heterogeneously catalyzed hydrotreatment. | 06-04-2015 |
20150141722 | OLEFIN CONVERSION PROCESS - Processes for the production of high purity alpha olefins from a mixture of olefins are disclosed. The processes may include: contacting propylene and a hydrocarbon mixture comprising a mixture of olefins having a carbon number n with a first metathesis catalyst to form a metathesis product comprising a beta-olefin having a carbon number n+1, an alpha-olefin having a carbon number n−1, as well as any unreacted propylene and olefins having a carbon number n. The metathesis product may be fractionated to recover a fraction comprising the beta-olefin having a carbon number n+1. Ethylene and the fraction comprising the beta-olefin having a carbon number n+1 may then be contacted with a second metathesis catalyst to form a second metathesis product comprising an alpha-olefin having a carbon number n and propylene, which may be fractionated to form a propylene fraction and a fraction comprising the alpha olefin having a carbon number n. | 05-21-2015 |
20150141721 | OLEFIN CONVERSION PROCESS - Processes for the production of olefins are disclosed, which may include: contacting a hydrocarbon mixture comprising linear butenes with an isomerization catalyst to form an isomerization product comprising 2-butenes and 1-butenes; contacting the isomerization product with a first metathesis catalyst to form a first metathesis product comprising 2-pentene and propylene, as well as any unreacted C | 05-21-2015 |
20150141720 | OLEFIN DOUBLE BOND ISOMERIZATION CATALYST WITH HIGH POISON RESISTANCE - A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a hydrocarbon stream including olefins with a γ-alumina-titania isomerization catalyst to convert at least a portion of the olefin to its positional isomer. The γ-alumina-titania isomerization catalysts disclosed herein may also have the activity to convert alcohol into additional olefins, while having increased resistance to oxygenate poisons. | 05-21-2015 |
20150141706 | OLEFIN CONVERSION PROCESS - A process for the production of C | 05-21-2015 |
20140314634 | BATCH PROCESS AND SYSTEM FOR THE PRODUCTION OF OLEFINS - Disclosed herein is a process for producing an alpha olefin comprising obtaining a feed stream comprising an internal olefin having a first carbon number and an alpha olefin having a first carbon number, isomerizing the feed stream to increase the quantity of the alpha olefin, fractionating, subjecting the overhead material from fractionation to catalytic metathesis to produce a mixed olefin effluent comprising an internal olefin having a second carbon number and other hydrocarbons, fractionating, preparing the first isomerization reactor and fractionator to receive the olefin having a second carbon number, isomerizing the internal olefin intermediate in the prepared first isomerization reactor, and fractionating the second isomerization effluent in the prepared first fractionator to separate the alpha olefin having the second carbon number from the internal olefin having the second carbon number. A corresponding system also is disclosed, along with a heat pump that can be incorporated into the process. | 10-23-2014 |
20140290492 | APPARATUS FOR DISTRIBUTING FLOW - Embodiments herein relate generally to distribution of flow into vessels containing packed beds of media. An example application of such beds is to pressure swing or temperature swing adsorption systems. Systems herein may include a vessel and a distributor for distributing flow into a lower portion of the vessel. The system may include: a vessel comprising a top head and a bottom head; and a bottom head feed/effluent nozzle. A lower distributor having at least one flow permitting surface is disposed within the vessel and encompasses an inlet of the bottom head feed/effluent nozzle. A flow gap is formed between a bottom portion of the lower distributor and the bottom head feed/effluent nozzle. | 10-02-2014 |
20140275677 | INTEGRATION OF RESIDUE HYDROCRACKING AND HYDROTREATING - A process for upgrading residuum hydrocarbons is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a first hydroconversion catalyst in a first ebullated bed hydroconversion reactor system; recovering a first effluent from the first ebullated bed hydroconversion reactor system; solvent deasphalting a vacuum residuum fraction to produce a deasphalted oil fraction and an asphalt fraction; contacting the deasphalted oil fraction and hydrogen with a second hydroconversion catalyst in a second hydroconversion reactor system; recovering a second effluent from the second hydroconversion reactor system; and fractionating the first effluent from the first ebullated bed hydroconversion reactor system and the second effluent from the second hydroconversion reactor system to recover one or more hydrocarbon fractions and the vacuum residuum fraction in a common fractionation system. | 09-18-2014 |
20140275676 | PROCESS FOR PRODUCING DISTILLATE FUELS AND ANODE GRADE COKE FROM VACUUM RESID - A process for upgrading residuum hydrocarbon feedstocks that may include: contacting a residuum hydrocarbon and hydrogen with a hydroconversion catalyst in a residuum hydroconversion reactor system; recovering an effluent from the residuum hydroconversion reactor system; separating the effluent to recover two or more hydrocarbon fractions including at least a vacuum residuum fraction and a heavy vacuum gas oil fraction; combining at least a portion of the heavy vacuum gas oil fraction and at least a portion of the vacuum residuum fraction to form a mixed heavy hydrocarbon fraction; feeding at least a portion of the mixed heavy hydrocarbon fraction to a coker; operating the coker at conditions to produce anode grade green coke and distillate hydrocarbons; recovering the distillate hydrocarbons from the coker; fractionating the distillate hydrocarbons to recover hydrocarbon fractions including a light distillates fraction, a heavy coker gas oil fraction, and a coker recycle fraction. | 09-18-2014 |
20140262942 | HYDROPROCESSING THERMALLY CRACKED PRODUCTS - Embodiments herein relate to a process flow scheme for the processing of gas oils and especially reactive gas oils produced by thermal cracking of residua using a split flow concept. The split flow concepts disclosed allow optimization of the hydrocracking reactor seventies and thereby take advantage of the different reactivities of thermally cracked gas oils versus those of virgin gas oils. This results in a lower cost facility for producing base oils as well as diesel, kerosene and gasoline fuels while achieving high conversions and high catalyst lives. | 09-18-2014 |
20140262940 | INTEGRATION OF RESIDUE HYDROCRACKING AND HYDROTREATING - A process for upgrading residuum hydrocarbons is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a first hydroconversion catalyst in a first ebullated bed hydroconversion reactor system; recovering a first effluent from the first ebullated bed hydroconversion reactor system; solvent deasphalting a vacuum residuum fraction to produce a deasphalted oil fraction and an asphalt fraction; contacting the deasphalted oil fraction and hydrogen with a second hydroconversion catalyst in a second hydroconversion reactor system; recovering a second effluent from the second hydroconversion reactor system; and fractionating the first effluent from the first ebullated bed hydroconversion reactor system and the second effluent from the second hydroconversion reactor system to recover one or more hydrocarbon fractions and the vacuum residuum fraction in a common fractionation system. | 09-18-2014 |
20140221713 | RESIDUE HYDROCRACKING PROCESSING - A process for upgrading residuum hydrocarbons and decreasing tendency of the resulting products toward asphaltenic sediment formation in downstream processes is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a hydroconversion catalyst in a hydrocracking reaction zone to convert at least a portion of the residuum hydrocarbon fraction to lighter hydrocarbons; recovering an effluent from the hydrocracking reaction zone; contacting hydrogen and at least a portion of the effluent with a resid hydrotreating catalyst; and separating the effluent to recover two or more hydrocarbon fractions. | 08-07-2014 |
20140221712 | UPGRADING RAW SHALE-DERIVED CRUDE OILS TO HYDROCARBON DISTILLATE FUELS - Integrated processes for upgrading crude shale-derived oils, such as those produced by oil shale retorting or by in situ extraction or combinations thereof. Processes disclosed provide for a split-flow processing scheme to upgrade whole shale oil. The split flow concepts described herein, i.e., naphtha and kerosene hydrotreating in one or more stages and gas oil hydrotreating in one or more stages, requires additional equipment as compared to the alternative approach of whole oil hydrotreating. While contrary to conventional wisdom as requiring more capital equipment to achieve the same final product specifications, the operating efficiency vis a vis on-stream time efficiency and product quality resulting from the split flow concept far exceed in value the somewhat incrementally higher capital expenditure costs. | 08-07-2014 |
20140221709 | INTEGRATION OF RESIDUE HYDROCRACKING AND SOLVENT DEASPHALTING - A process for upgrading residuum hydrocarbons is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a first hydroconversion catalyst in a first ebullated bed hydroconversion reactor system; recovering a first effluent from the first ebullated bed hydroconversion reactor system; solvent deasphalting a vacuum residuum fraction to produce a deasphalted oil fraction and an asphalt fraction; contacting the deasphalted oil fraction and hydrogen with a second hydroconversion catalyst in a second hydroconversion reactor system; recovering a second effluent from the second hydroconversion reactor system; and fractionating the first effluent from the first ebullated bed hydroconversion reactor system and the second effluent from the second hydroconversion reactor system to recover one or more hydrocarbon fractions and the vacuum residuum fraction in a common fractionation system. | 08-07-2014 |
20140197069 | CONVERSION OF ASPHALTENIC PITCH WITHIN AN EBULLATED BED RESIDUUM HYDROCRACKING PROCESS - A process for upgrading residuum hydrocarbons including: feeding pitch, hydrogen, and a partially spent catalyst recovered from a hydrocracking reactor to an ebullated bed pitch hydrocracking reactor; contacting the pitch, hydrogen, and the catalyst in the ebullated bed pitch hydrocracking reactor at reaction conditions of temperature and pressure sufficient to convert at least a portion of the pitch to distillate hydrocarbons; and separating the distillate hydrocarbons from the catalyst. In some embodiments, the process may include selecting the ebullated bed pitch hydrocracking reactor reaction conditions to be at or below the level where sediment formation would otherwise become excessive and prevent continuity of operations. | 07-17-2014 |
20140163268 | CONVERSION OF TRIACYLGLYCERIDES-CONTAINING OILS - A process for converting triacylglycerides-containing oils into crude oil precursors and/or distillate hydrocarbon fuels is disclosed. The process may include reacting a triacylglycerides-containing oil-carbon dioxide mixture at a temperature in the range from about 250° C. to about 525° C. and a pressure greater than about 75 bar to convert at least a portion of the triacylglycerides to a hydrocarbon or mixture of hydrocarbons comprising one or more of isoolefins, isoparaffins, cycloolefins, cycloparaffins, and aromatics. | 06-12-2014 |
20140154140 | THERMAL SENSING SYSTEM - A temperature measurement system for a gasifier may employ a first stage gasifier with a refractory wall that defines a first stage gasifier volume. A protruding refractory brick may protrude from the first stage refractory wall and into a gaseous flow path of the first stage gasifier volume. The temperature sensor may reside completely through the refractory wall, which may be a plurality of brick layers, except for a tip end of a temperature sensor that may reside in a blind or non-through hole within the protruding refractory brick. The protruding refractory brick protrudes beyond a normal wall surface of the plurality of brick layers that defines the first stage gasifier volume. The protruding refractory brick may have a face that forms an angle that is not 90 degrees, such as 45 degrees, relative to the gaseous flow path of the fluid stream through the first stage gasifier volume. | 06-05-2014 |
20140142359 | PROCESS TO PRODUCE LINEAR PENTENES AND METATHESIS THEREOF - Mixed pentenes may be converted to propylene by feeding an alcohol, linear pentenes, and isopentenes to an etherification reactor. The alcohol and isopentenes may be reacted in the etherification reactor to convert isopentenes to tertiary amyl alkyl ether, which may be separated from the linear pentenes, recovered as a linear pentene fraction. The tertiary amyl alkyl ether may be fed to a decomposition reactor to convert at least a portion of the tertiary amyl alkyl ether to alcohol and isopentenes. The alcohol and isopentenes may then be separated to recover an isopentene fraction and an alcohol fraction. The isopentene fraction is then fed to a skeletal isomerization reactor to convert at least a portion of the isopentenes to linear pentenes, the effluent from which may be recycled to the etherification reactor. Ethylene and the linear pentene fraction may then be to a metathesis reactor to produce propylene. | 05-22-2014 |
20140135558 | RECOVERY OF ETHYLENE FROM METHANOL TO OLEFINS PROCESS - Olefins may be recovered from a methanol to olefins reactor effluent by initially feeding the effluent to an absorber demethanizer to contact the effluent with an absorbent to recover an overheads including methane and ethylene and a bottoms including the absorbent, ethylene, and ethane. The bottoms are separated to recover an ethylene fraction and an ethane fraction. The overheads are cooled and partially condensed in a first heat exchanger to a temperature of −40° C. or greater. The resulting stream, or a portion thereof, may be further cooled and condensed via indirect heat exchange with a mixed refrigerant to a temperature of less than −40° C. The non-condensed vapors are separated from the condensed liquids to form a liquid fraction and a methane fraction. The liquid fraction is fed to the absorber demethanizer as reflux, and the methane and ethane fractions combined to form the mixed refrigerant. | 05-15-2014 |
20140130541 | Nitrogen Removal With ISO-Pressure Open Refrigeration Natural Gas Liquids Recovery - A process for recovery of natural gas liquids is disclosed, the process including: fractionating a gas stream comprising nitrogen, methane, ethane, and propane and other C | 05-15-2014 |
20140124358 | SELECTIVE OLEFIN EXTRACTION - A process and system for separating butenes and butanes by extractive distillation using a polar solvent is disclosed. The process may include: contacting a hydrocarbon mixture including butanes and butenes with a lean solvent mixture in an extractive distillation column to form an enriched solvent fraction comprising butenes; recovering an overheads fraction comprising butanes and a bottoms fraction from the extractive distillation column; feeding the bottoms fraction to a stripper including a stripping section and a wash section; recovering the lean solvent mixture as a bottoms fraction and a stripper overheads fraction comprising butenes and water from the stripper; condensing the overheads fraction to form a water fraction and a product butenes fraction; feeding water as reflux to a top of the stripper wash section; feeding at least a portion of the condensed water fraction intermediate the top and bottom of the stripper wash section as a second reflux. | 05-08-2014 |
20140121437 | BUTADIENE EXTRACTION PROCESS - A process for recovering 1,3-butadiene from a C | 05-01-2014 |
20140114107 | USE OF HYDROCARBON DILUENTS TO ENHANCE CONVERSION IN A DEHYDROGENATION PROCESS AT LOW STEAM/OIL RATIOS - A process for preparing styrene via the catalytic dehydrogenation of ethylbenzene, comprising recirculation of reaction byproducts to the initial reaction stream as an oil based diluent, providing an effective means for reducing the steam to oil ratio required to operate the catalytic dehydrogenation reactor. | 04-24-2014 |
20140114101 | CONVERSION OF ALCOHOLS TO DISTILLATE FUELS - A process for the production of jet and other heavy fuels from alcohols and mixture of alcohols is disclosed. The process may include contacting in a reaction zone at least one C2 to C11 alcohol with a solid catalyst having activity for the simultaneous dehydration of the alcohols to form olefins, isomerization of the olefins to form internal olefins, and oligomerization of the olefins produced in situ via the dehydration reaction to form an effluent comprising mono-olefinic hydrocarbons. Preferably, the alcohol feed is a mixture of alcohols, such as C2 to C7 alcohols or C4 and C6 alcohols, enabling the production of a mixture of branched hydrocarbons that may be used directly as a jet fuel without blending. | 04-24-2014 |
20140100405 | FLEXIBLE BUTADIENE EXTRACTION PROCESS - A butadiene extraction processes designed for flexible operations, with or without a compressor, is disclosed. The ability to run at both high and low pressures provides added process flexibility. | 04-10-2014 |
20140100399 | BUTADIENE EXTRACTION PROCESS - A process for recovering butadiene from a C | 04-10-2014 |
20140082999 | COKE DRUM ADDITIVE INJECTION - A process for producing coke that may include: heating a coker feedstock to a coking temperature to produce a heated coker feedstock; feeding the heated coker feedstock to a coking drum; feeding a coking additive, such as at least one hydroconversion or hydrocracking catalyst, to the coking drum; and subjecting the heated coker feedstock to thermal cracking in the coking drum to crack a portion of the coker feedstock to produce a cracked vapor product and produce a coke product. | 03-27-2014 |
20140081066 | BUTADIENE EXTRACTION PRE-ABSORBER - A process for recovering butadiene from a C | 03-20-2014 |
20140081061 | PROPYLENE VIA METATHESIS WITH LOW OR NO ETHYLENE - A process for producing propylene is disclosed, including: fractionating a mixed C4 hydrocarbon stream to recover a first fraction comprising isobutene and a second fraction comprising 2-butene; contacting the first fraction with a first metathesis catalyst in a first metathesis reaction zone; recovering an effluent from the first metathesis reaction zone comprising at least one of ethylene, propylene, unreacted isobutene, C5 olefins, and C6 olefins; contacting the second fraction and the ethylene in the effluent with a second metathesis catalyst in a second metathesis reaction zone; recovering an effluent from the second reaction zone comprising at least one of unreacted ethylene, propylene, unreacted 2-butene, fractionating the effluent from the first metathesis reaction zone and the effluent from the second metathesis reaction zone to recover an ethylene fraction, a propylene fraction, one or more C4 fractions, and a fraction comprising at least one of C5 and C6 olefins. | 03-20-2014 |
20140066681 | CATALYST FOR METATHESIS OF ETHYLENE AND 2-BUTENE AND/OR DOUBLE BOND ISOMERIZATION - A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a fluid stream comprising olefins with a fixed bed comprising an activated basic metal oxide isomerization catalyst to convert at least a portion of the olefin to its isomer. The isomerization catalysts disclosed herein may have a reduced cycle to cycle deactivation as compared to conventional catalysts, thus maintaining higher activity over the complete catalyst life cycle. | 03-06-2014 |
20140050632 | FLUX ADDITION AS A FILTER CONDITIONER - Improvements in a gasification system and process for gasifying carbonaceous feedstock with improved energy efficiency. Improved methods and systems for more efficient removal of particulates from a raw synthesis gas while simultaneously providing a novel mechanism for fluxing agent addition to the gasification reactor. A conditioning agent, in the form of coarse fluxing agent particles, is added to the raw synthesis gas upstream from the particle filtration unit. The conditioning agent allows more rapid turnaround of the filtration unit following filter element replacement, extend filter life, facilitates the removal of filter cake from the particle filters, and combines with removed filter cake for recycling to the gasifier. Addition of fluxing agent via this route eliminates the need to premix fluxing agent with the carbonaceous feedstock, thereby maximizing the rate of feedstock addition to the gasification reactor. | 02-20-2014 |
20140034549 | RESIDUE HYDROCRACKING - A process for upgrading residuum hydrocarbons and decreasing tendency of the resulting products toward asphaltenic sediment formation in downstream processes is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a hydroconversion catalyst in a hydrocracking reaction zone to convert at least a portion of the residuum hydrocarbon fraction to lighter hydrocarbons; recovering an effluent from the hydrocracking reaction zone; contacting hydrogen and at least a portion of the effluent with a resid hydrotreating catalyst; and separating the effluent to recover two or more hydrocarbon fractions. | 02-06-2014 |
20140024873 | COKE CATCHER - The present disclosure provides for processes including a coke catcher that may be emptied during normal operation or steam standby, thereby overcoming the deficiencies in the prior design as discussed above, the coke catchers and process flows disclosed herein protecting the secondary transfer line exchanger from foulant while not limiting the time between heater cold shutdowns. The designs consider the impact of decoking options, such as when decoking to a firebox as opposed to a decoking drum. Further, flow and cost considerations are addressed in various embodiments; for example, decoke valves are fairly expensive, and process flows disclosed herein may provide for relocation of the decoke valve to facilitate coke catcher operations while not adding an expensive valve to the overall operating flow scheme. | 01-23-2014 |
20140018584 | MORE ENERGY EFFICIENT C5 HYDROGENATION PROCESS - A process for the conversion of linear pentenes to propylene is disclosed. The process may include feeding hydrogen and a C5-olefin containing stream comprising linear pentenes, dienes, acetylenes, and cyclopentene to a catalytic distillation reactor system. Concurrently in the catalytic distillation reactor system, the acetylenes and dienes may be hydrogenated and the C5-olefin containing stream may be fractionated, thereby recovering an overheads fraction comprising the linear pentenes, a side draw fraction comprising the cyclopentene, and a bottoms fraction. In some embodiments, at least a portion of the overheads fraction may then be fed to a metathesis reactor for converting the linear pentenes to propylene. | 01-16-2014 |
20140014555 | FLUID CRACKING PROCESS AND APPARATUS FOR MAXIMIZING LIGHT OLEFINS OR MIDDLE DISTILLATES AND LIGHT OLEFINS - A fluid catalytic cracking apparatus and process is disclosed, providing for efficient conversion of heavy hydrocarbon feeds to light olefins, aromatics, and gasoline. A countercurrent flow reactor operating in bubbling or turbulent fluidization regimes is integrated with a fluid catalytic cracking riser reactor. A heavy hydrocarbon feed is catalytically cracked to naphtha and light olefins in the riser reactor, a co-current flow reactor. To enhance the yields and selectivity to light olefins, cracked hydrocarbon products from the riser reactor, such as C | 01-16-2014 |
20130312611 | MULTIPLE FIXED-FLUIDIZED BEDS FOR CONTAMINANT REMOVAL - The present disclosure relates generally to contaminant removal from gas streams. In certain embodiments, the present disclosure relates to a process for removing one or more contaminants from a gas stream via contact with a regenerable sorbent at high temperature and pressure, utilizing a unique arrangement of reactors operating in parallel. | 11-28-2013 |
20130277021 | Cold Box Design for Core Replacement - A cold box particularly for use in a LNG cryogenic processes in which a plurality of cores of heat exchanger units are mounted within a housing. Headers are positioned in the housing with feed lines connecting the headers to manifolds on the cores. The cores and headers are arranged such that no header is positioned to block the removal of any core through the front and/or back of the housing. A method of making the cold box is also disclosed. | 10-24-2013 |
20130252804 | OLEFIN ISOMERIZATION AND METATHESIS CATALYST - A process for the production of propylene, the process including: contacting ethylene and a hydrocarbon stream comprising 1-butene and 2-butene with a bifunctional isomerization-metathesis catalyst to concurrently isomerizes 1-butene to 2-butene and to form a metathesis product comprising propylene; wherein the bifunctional isomerization-metathesis catalyst comprises: a catalyst compound may include at least one element selected from tungsten, tantalum, niobium, molybdenum, nickel, palladium, osmium, iridium, rhodium, vanadium, ruthenium, and rhenium for providing metathesis activity on a support comprising at least one element from Group IA, IIA, IIB, and IIIA of the Periodic Table of the Elements; wherein an exposed surface area of the support provides both isomerization activity for the isomerization of 1-butene to 2-butene; and reactive sites for the adsorption of catalyst compound poisons. In other embodiments, the catalyst compound may include at least one element selected from aluminum, gallium, iridium, iron, molybdenum, nickel, niobium, osmium, palladium, phosphorus, rhenium, rhodium, ruthenium, tantalum, titanium, tungsten, and vanadium. | 09-26-2013 |
20130230450 | Catalysts Useful for the Alkylation of Aromatic Hydrocarbons - A catalyst useful for the alkylation or transalkylation of aromatic compounds is disclosed. The catalyst is an acid-treated zeolitic catalyst produced by a process including contacting an acidic zeolitic catalyst comprising surface non-framework aluminum and framework aluminum with an organic dibasic acid at a catalyst to acid weight ratio in the range from about 2:1 to about 20:1 and at a temperature in the range from about 50° C. to about 100° C. to selectively remove at least a portion of the surface non-framework aluminum. The resulting catalyst may have a measured first-order rate constant, k | 09-05-2013 |
20130224669 | METHOD, SYSTEM AND APPARATUS FOR FIRING CONTROL - Disclosed herein is a method of controlling the air to fuel ratio in a burner containing a venturi assembly. The venturi includes an air inlet, a primary fuel inlet with a converging section, a throat portion downstream from the converging section, a diverging section downstream from the throat portion, an outlet, and a secondary gas inlet disposed downstream from the converging section and upstream from the outlet. The method comprises introducing fuel into the fuel inlet, receiving air through the air inlet by inspiration, and feeding a gas through the secondary gas inlet, the flow rate and content of the gas fed through the secondary gas inlet being selected to result in a desired air to fuel ratio through the outlet. A method of firing a heater, a burner, a furnace and firing control systems also are disclosed. | 08-29-2013 |
20130219957 | ISO-Pressure Open Refrigeration NGL Recovery - The present invention relates to an improved process for recovery of natural gas liquids from a natural gas feed stream. The process runs at a constant pressure with no intentional reduction in pressure. An open loop mixed refrigerant is used to provide process cooling and to provide a reflux stream for the distillation column used to recover the natural gas liquids. The processes may be used to recover C | 08-29-2013 |
20130213794 | ABSORBER DEMETHANIZER FOR FCC PROCESS - A process for recovering ethylene is disclosed, the process including: recovering a ethylene-containing stream comprising methane, ethylene, and nitrogen oxides from at least one of an ethylene production process and an ethylene recovery process; separating the ethylene-containing stream via extractive distillation using at least one C | 08-22-2013 |
20130111949 | Carbon Dioxide Purification - A process for the recovery of carbon dioxide from a gas mixture that includes pretreating a gas mixture comprising carbon dioxide, water vapor, and one or more light gases in a pretreating system to form a cooled gas mixture, fractionating the cooled gas mixture to recover a bottoms fraction comprising carbon dioxide and an overheads fraction comprising carbon dioxide and the light gases, passing the overheads fraction over a membrane selective to carbon dioxide to separate a carbon dioxide permeate from a residue gas comprising the light gases, recycling the carbon dioxide permeate to the pretreating system, and recovering at least a portion of the bottoms fraction as a purified carbon dioxide product stream is described. | 05-09-2013 |
20130102822 | Process for the Production of Butadiene - Processes are provided for the production of butadiene from C | 04-25-2013 |
20130042754 | Staged Blowdown of Adsorbent Bed - A pressure swing adsorption (PSA) system using two or more valves for controlling the flow of gases entering or exiting a bed of adsorbents is disclosed, where the two or more valves are opened sequentially (i.e., in at least two actions separated by a delay in time). The sequential opening of the valves may increase the degree to which adsorbed species are purged from the bed, and also facilitates more rapid execution of certain time steps of the PSA cycle, thus increasing adsorbent productivity The sequential opening of the valves may also allow for verification of valve operation by measuring either the absolute value, the slope (derivative) or the rate of change of derivative of the pressure, either in the adsorbent bed, in the downstream manifold, or in a volume of gas held in a buffer vessel. | 02-21-2013 |
20130034819 | Delayed Coking Process - A delayed coking heater for heating a feedstock to delayed coking temperature is disclosed. The delayed coking heater may include: a heater including a radiant heating zone comprising a lower portion including a hearth burner section and an upper portion including a wall burner section, the hearth burner section comprising a plurality of hearth burners located adjacent to the bottom hearth for firing in the radiant heating zone; and the wall burner section comprising a plurality of wall burners located adjacent to opposing walls; and a multiple parallel serpentine heating coil located in the radiant heating zone. | 02-07-2013 |
20120330079 | PROCESS FOR THE PRODUCTION OF OLEFINS - Disclosed is a process for the production of C2 to C3 olefins via the catalytic cracking of feedstocks including C4 and heavier olefins in an integrated reaction/regeneration system. | 12-27-2012 |
20120241357 | MULTISTAGE RESID HYDROCRACKING - Processes for upgrading resid hydrocarbon feeds are disclosed. The upgrading processes may include: hydrocracking a resid in a first reaction stage to form a first stage effluent; hydrocracking a deasphalted oil fraction in a second reaction stage to form a second stage effluent; fractionating the first stage effluent and the second stage effluent to recover at least one distillate hydrocarbon fraction and a resid hydrocarbon fraction; feeding the resid hydrocarbon fraction to a solvent deasphalting unit to provide an asphaltene fraction and the deasphalted oil fraction. | 09-27-2012 |
20120240615 | METHANOL TO OLEFINS PROCESS - A process for chilling ethylene to required storage temperatures is disclosed, the process including: cooling an ethylene product from at least one of an ethylene production process and an ethylene recovery process via indirect heat exchange with a coolant at a temperature less than about −100° C. to decrease the temperature of the ethylene product; mixing a portion of the cooled ethylene product with methane to form the coolant; expanding at least one of the coolant, the methane, and the portion of the cooled ethylene to reduce a temperature of the coolant to less than −100° C. prior to the cooling; and feeding the heat exchanged coolant to at least one of the ethylene production process, the ethylene recovery process, and an open-loop refrigeration system. | 09-27-2012 |
20120203049 | HEAT EXCHANGE DEVICE AND A METHOD OF MANUFACTURING THE SAME - A method of manufacturing a heat exchange device having at least one heat exchange tube is disclosed. The method includes: determining a peak heat flux area of the at least one heat exchange tube; and disposing in the at least one heat exchange tube an flow enhancement device for creating a desirable flow pattern in a process fluid flowing through the at least one heat exchange tube; wherein the flow enhancement device is disposed in the at least one heat exchange tube upstream of or at the determined peak heat flux area of the at least one heat exchange tube. | 08-09-2012 |
20120149960 | PRODUCTION OF STYRENE FROM ETHYLBENZENE USING AZEOTROPIC VAPORIZATION AND LOW OVERALL WATER TO ETHYLBENZENE RATIOS - A process for dehydrogenation of alkylaromatic hydrocarbon, including: contacting a reactant vapor stream, comprising an alkylaromatic hydrocarbon and steam and having a first steam to alkylaromatic hydrocarbon ratio, with a dehydrogenation catalyst to form a vapor phase effluent comprising a product hydrocarbon, the steam, and unreacted alkylaromatic hydrocarbon; feeding at least a portion of the effluent to a splitter to separate the product hydrocarbon from the unreacted alkylaromatic hydrocarbon; recovered from the splitter as bottoms and overheads fractions, respectively; recovering heat from a first portion of said overheads fraction by indirect heat exchange with a mixture comprising alkylaromatic hydrocarbon and water to at least partially condense said portion and to form an azeotropic vaporization product comprising alkylaromatic vapor and steam having a second steam to alkylaromatic hydrocarbon ratio; and combining the azeotropic vaporization product with additional alkylaromatic hydrocarbon and additional steam, together or separately, to form the reactant vapor stream. | 06-14-2012 |
20120108864 | INTEGRATED PROPYLENE PRODUCTION - A process for the production of propylene, the process including: fractionating a hydrocarbon stream comprising n-butenes, isobutylene, and paraffins into at least two fractions including a light C | 05-03-2012 |
20120103869 | DEVICES FOR INJECTION OF GASEOUS STREAMS INTO A BED OF FLUIDIZED SOLIDS - Injection nozzles for use in a gas distribution device are disclosed. In one aspect, the injection nozzle may include: a tube having a fluid inlet and a fluid outlet; wherein the inlet comprises a plurality of flow restriction orifices. In another aspect, embodiments disclosed herein relate to an injection nozzle for use in a gas distribution device, the injection nozzle including: a tube having a fluid inlet and a fluid outlet; wherein the fluid inlet comprises an annular orifice surrounding a flow restriction device. Injection nozzles according to embodiments disclosed herein may be disposed in a gas distribution manifold used in a vessel, for example, for conducting polymerization reactions, spent catalyst regeneration, and coal gasification, among others. | 05-03-2012 |
20120014846 | High Energy Reduction in a Propane Dehydrogenation Unit by Utilizing a High Pressure Product Splitter Column - An improved process for the production of olefins, and in particular for separation of olefins produced by a dehydrogenation process from paraffin feed stocks, is provided. A high pressure product splitter is used to separate olefins produced in a dehydrogenation plant from residual paraffin feed stocks. The use of a high pressure splitter to separate olefin products from paraffin feed stocks allows for recovery of a high purity olefin product with lower energy consumption compared to prior art processes. The process is particularly suited to separation of propylene from propane. | 01-19-2012 |
20110289940 | LIQUID NATURAL GAS VAPORIZATION - A process for the vaporization of a cryogenic liquid is disclosed. The process may include: combusting a fuel in a burner to produce an exhaust gas; admixing ambient air and the exhaust gas to produce a mixed gas; contacting the mixed gas via indirect heat exchange with a cryogenic liquid to vaporize the cryogenic liquid. Also disclosed is a system for vaporization of a cryogenic liquid. The system may include: one or more burners for combusting a fuel to produce an exhaust gas; one or more inlets for admixing ambient air with the exhaust gas to produce a mixed gas; and one or more heat transfer conduits for indirectly heating a fluid with the mixed gas. | 12-01-2011 |
20110247967 | DEPOSIT MITIGATION IN GASOLINE FRACTIONATION, QUENCH WATER SYSTEM AND PRODUCT RECOVERY SECTION - A method for selecting a solvent or mixture of solvents useful for mitigating deposit formation, cleaning existing deposits, and/or decreasing the rate of deposit formation is disclosed. Decreasing the rate at which deposits may form and/or increasing the rate at which deposits may be removed can dramatically improve process economics (e.g., decreasing down time as a result of deposit formation). In one aspect, embodiments disclosed herein relate to a process for dispersing foulants in a hydrocarbon stream, including the steps of: determining a nature of foulants in a hydrocarbon stream; selecting a solvent or a mixture of solvents suitable to disperse the foulants based upon the determined nature; and contacting the foulants with the selected solvent or mixture of solvents. | 10-13-2011 |
20110243837 | Method for Making Mesoporous or Combined Mesoporous and Microporous Inorganic Oxides - A method for making a mesoporous or combined mesoporous/microporous inorganic oxide includes reacting a source of inorganic oxide with a complexing agent at a complexation temperature to provide a complex; decomposing the complex to provide a porous material precursor having an inorganic oxide framework containing at least some organic pore-forming agent; and removing the organic pore forming agent from the inorganic oxide framework by solvent extraction and/or calcination. | 10-06-2011 |
20110146342 | METHOD OF COOLING USING EXTENDED BINARY REFRIGERATION SYSTEM - A method of cooling using an extended binary refrigerant system containing methane and a C3 hydrocarbon such as propylene and/or propane is disclosed. The extended binary refrigerant from a compressor final discharge is separated into a methane-rich vapor fraction and at least one C3 rich liquid fraction so as to provide various temperatures and levels of refrigeration in various heat exchange stages. The method and corresponding refrigeration system can be utilized in plants utilizing low pressure or high pressure demethanizers. | 06-23-2011 |
20110130604 | SYSTEM AND PROCESS FOR PRODUCING LINEAR ALPHA OLEFINS - Processes and systems for producing linear alpha olefins are described herein. One embodiment is a process comprising: a) separating a mixed butene stream comprising 1-butene and 2-butene into an overhead 1-butene stream and a bottoms 2-butene stream in a butene distillation column, a portion of the bottoms 2-butene stream being separated to form a butene reboiler stream that is heated and vaporized in a reboiler and returned to the butene distillation column, (b) subjecting at least a portion of the overhead 1-butene stream from (a) to catalytic metathesis to produce an effluent including 3-hexene, (c) isomerizing 3-hexene from (b) to produce a mixed hexene stream comprising 1-hexene, 2-hexene and 3-hexene, (d) separating the mixed hexene stream in a hexene fractionation tower to form a 1-hexene vapor overhead stream that is condensed in a cooler and a bottoms stream comprising 2-hexene and 3-hexene, and (e) using heat obtained by condensing the 1-hexene vapor overhead stream of (d) to heat the butene reboiler stream of (a). Another embodiment is a superfractionation process. Corresponding systems are also disclosed. | 06-02-2011 |
20110071332 | ABSORBER DEMETHANIZER FOR FCC PROCESS - A process for recovering ethylene is disclosed, the process including: recovering a ethylene-containing stream comprising methane, ethylene, and nitrogen oxides from at least one of an ethylene production process and an ethylene recovery process; separating the ethylene-containing stream via extractive distillation using at least one C | 03-24-2011 |
20110046425 | BATCH PROCESS AND SYSTEM FOR THE PRODUCTION OF OLEFINS - Disclosed herein is a process for producing an alpha olefin comprising obtaining a feed stream comprising an internal olefin having a first carbon number and an alpha olefin having a first carbon number, isomerizing the feed stream to increase the quantity of the alpha olefin, fractionating, subjecting the overhead material from fractionation to catalytic metathesis to produce a mixed olefin effluent comprising an internal olefin having a second carbon number and other hydrocarbons, fractionating, preparing the first isomerization reactor and fractionator to receive the olefin having a second carbon number, isomerizing the internal olefin intermediate in the prepared first isomerization reactor, and fractionating the second isomerization effluent in the prepared first fractionator to separate the alpha olefin having the second carbon number from the internal olefin having the second carbon number. A corresponding system also is disclosed, along with a heat pump that can be incorporated into the process. | 02-24-2011 |
20110041548 | METHOD AND APPARATUS FOR PROTECTIVE ATMOSPHERE RECYCLING - A recycling apparatus for spent protective atmosphere gas contaminated with fouling organic decomposition byproduct materials. The recycling apparatus includes a compressor having an inlet connected to a spent protective atmosphere gas supply line, and a solvent supply configured to supply solvent to a gas passage at or upstream of the compressor. The recycling apparatus also includes a first chamber connected to an outlet of the compressor, where the first chamber is configured to receive compressed gas from the compressor and to collect a mixture including the solvent and any contaminants entrapped or dissolved in the solvent. | 02-24-2011 |
20110021858 | CATALYST FOR METATHESIS OF ETHYLENE AND 2-BUTENE AND/OR DOUBLE BOND ISOMERIZATION - A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a fluid stream comprising olefins with a fixed bed comprising an activated basic metal oxide isomerization catalyst to convert at least a portion of the olefin to its isomer. The isomerization catalysts disclosed herein may have a reduced cycle to cycle deactivation as compared to conventional catalysts, thus maintaining higher activity over the complete catalyst life cycle. | 01-27-2011 |
20110017641 | PRE-SULFIDING AND PRE-CONDITIONING OF RESIDUUM HYDROCONVERSION CATALYSTS FOR EBULLATED-BED HYDROCONVERSION PROCESSES - A hydroconversion process is disclosed, including contacting of hydrogen and a residuum hydrocarbon with a pre-conditioned and at least partially sulfided hydroconversion catalyst for converting at least a portion of the residuum hydrocarbon into at least one of a hydrotreated product and a hydrocracked product. Pre-sulfiding and pre-conditioning of the catalyst may include: intermittently or continuously: feeding a hydroconversion catalyst comprising a metal oxide to a pre-reactor; feeding hydrogen and the residuum hydrocarbon comprising sulfur-containing compounds to the pre-reactor; contacting the hydroconversion catalyst with hydrogen and the sulfur-containing compounds in the pre-reactor at conditions of temperature and pressure to concurrently: i) convert at least a portion of the metal oxide to a metal sulfide; and ii) pre-condition the catalyst; recovering a residuum hydrocarbon having a reduced sulfur content from the pre-reactor; and transporting the pre-conditioned and at least partially sulfided hydroconversion catalyst from the pre-reactor to the ebullated-bed hydroconversion reactor. | 01-27-2011 |
20100320122 | MULTISTAGE RESID HYDROCRACKING - Processes for upgrading resid hydrocarbon feeds are disclosed. The upgrading processes may include: hydrocracking a resid in a first reaction stage to form a first stage effluent; hydrocracking a deasphalted oil fraction in a second reaction stage to form a second stage effluent; fractionating the first stage effluent and the second stage effluent to recover at least one distillate hydrocarbon fraction and a resid hydrocarbon fraction; feeding the resid hydrocarbon fraction to a solvent deasphalting unit to provide an asphaltene fraction and the deasphalted oil fraction. | 12-23-2010 |
20100292521 | SEPARATING OLEFIN STREAMS - This invention pertains to separating an olefin stream into at least two olefin streams. The olefin stream that is to be separated is low in diene composition, which allows the olefin stream to be compressed at a relatively high temperature without causing fouling problems in the compressor system. The invention is particularly relevant to separating olefins obtained from an oxygen to olefins unit. | 11-18-2010 |
20100254861 | DEVICES FOR INJECTION OF GASEOUS STREAMS INTO A BED OF FLUIDIZED SOLIDS - Injection nozzles for use in a gas distribution device are disclosed. In one aspect, the injection nozzle may include: a tube having a fluid inlet and a fluid outlet; wherein the inlet comprises a plurality of flow restriction orifices. In another aspect, embodiments disclosed herein relate to an injection nozzle for use in a gas distribution device, the injection nozzle including: a tube having a fluid inlet and a fluid outlet; wherein the fluid inlet comprises an annular orifice surrounding a flow restriction device. Injection nozzles according to embodiments disclosed herein may be disposed in a gas distribution manifold used in a vessel, for example, for conducting polymerization reactions, spent catalyst regeneration, and coal gasification, among others. | 10-07-2010 |
20100240937 | PROCESS FOR THE PRODUCTION OF OLEFINS - Disclosed is a process for the production of C2 to C3 olefins via the catalytic cracking of feedstocks including C4 and heavier olefins in an integrated reaction/regeneration system. | 09-23-2010 |
20100223950 | NITROGEN REMOVAL WITH ISO-PRESSURE OPEN REFRIGERATION NATURAL GAS LIQUIDS RECOVERY - A process for recovery of natural gas liquids is disclosed, the process including: fractionating a gas stream comprising nitrogen, methane, ethane, and propane and other C | 09-09-2010 |
20100179359 | CATALYSTS USEFUL FOR THE ALKYLATION OF AROMATIC HYDROCARBONS - A catalyst useful for the alkylation or transalkylation of aromatic compounds is disclosed. The catalyst is an acid-treated zeolitic catalyst produced by a process including contacting an acidic zeolitic catalyst comprising surface non-framework aluminum and framework aluminum with an organic dibasic acid at a catalyst to acid weight ratio in the range from about 2:1 to about 20:1 and at a temperature in the range from about 50° C. to about 100° C. to selectively remove at least a portion of the surface non-framework aluminum. The resulting catalyst may have a measured first-order rate constant, k | 07-15-2010 |
20100111782 | ALKYLATION PROCESS FOR INCREASED CONVERSION AND REDUCED CATALYST USE - The invention relates to a process for the production of alkylated aromatic compounds comprising introducing olefin and aromatic compounds into at least first and second vertically spaced catalytic reaction zones in an alkylation unit under alkylation reaction conditions to provide an alkylated product, wherein the second catalytic reaction zone is positioned above the first catalytic reaction zone; wherein aromatic compound from each of the at least first and second catalytic reaction zones are contacted with a cooling means for re-condensing at least a portion of the aromatic compounds vaporized from the exothermic heat of reaction of the alkylation process; and wherein the olefin is introduced into the at least first and second catalytic reaction zones via respective first and second olefin feed streams at respective olefin feed rates such as to maintain olefin partial pressures at inlets to at least first and second catalytic reaction zones which vary by less than about ten percent. The invention additionally relates to an apparatus for practicing the alkylation process of the invention. | 05-06-2010 |
20100105973 | ABSORBER DEMETHANIZER FOR METHANOL TO OLEFINS PROCESS - A process for conversion of methanol to olefins (MTO), including: contacting methanol and air in a methanol-to-olefins reactor; recovering an effluent from the methanol-to-olefins reactor comprising methanol, ethylene, and nitrogen oxides; separating the effluent via one or more reactive distillation and/or distillation stages using a hydrocarbon absorbent to recover a first fraction comprising ethylene and a second fraction comprising methane; wherein the separating comprises operating the one or more extractive distillation and/or distillation stages at temperatures and pressures sufficient to prevent any substantial conversion of nitrogen oxides to N | 04-29-2010 |
20100099934 | HEXENE UPGRADING - Embodiments disclosed herein provide processes for upgrading the hexene stream to valuable end products, including ethers, high purity 1-hexene, and, alternatively, high purity isohexene. Hexene upgrading may be performed in embodiments disclosed herein by first removing isohexene from the admixture. The isohexene may undergo etherification with one or more alcohols, facilitating the separation of the isohexene (in the form of an ether) from the normal hexenes. Second, the normal hexenes may be isomerized to convert internal hexene olefins (2-hexenes and 3-hexenes) to the desired alpha olefin, 1-hexene. The 1-hexene may then be separated from unreacted components to yield a high purity 1-hexene product. | 04-22-2010 |
20100056839 | OLEFIN ISOMERIZATION AND METATHESIS CATALYST - A process for the production of propylene, the process including: contacting ethylene and a hydrocarbon stream comprising 1-butene and 2-butene with a bifunctional isomerization-metathesis catalyst to concurrently isomerizes 1-butene to 2-butene and to form a metathesis product comprising propylene; wherein the bifunctional isomerization-metathesis catalyst comprises: a catalyst compound may include at least one element selected from tungsten, tantalum, niobium, molybdenum, nickel, palladium, osmium, iridium, rhodium, vanadium, ruthenium, and rhenium for providing metathesis activity on a support comprising at least one element from Group IA, IIA, IIB, and IIIA of the Periodic Table of the Elements; wherein an exposed surface area of the support provides both isomerization activity for the isomerization of 1-butene to 2-butene; and reactive sites for the adsorption of catalyst compound poisons. In other embodiments, the catalyst compound may include at least one element selected from aluminum, gallium, iridium, iron, molybdenum, nickel, niobium, osmium, palladium, phosphorus, rhenium, rhodium, ruthenium, tantalum, titanium, tungsten, and vanadium. | 03-04-2010 |
20100041930 | INTEGRATED PROPYLENE PRODUCTION - A process for the production of propylene, the process including: fractionating a hydrocarbon stream comprising n-butenes, isobutylene, and paraffins into at least two fractions including a light C | 02-18-2010 |
20090288556 | CARBON DIOXIDE PURIFICATION - A process for the recovery of carbon dioxide from a gas mixture that includes pretreating a gas mixture comprising carbon dioxide, water vapor, and one or more light gases in a pretreating system to form a cooled gas mixture, fractionating the cooled gas mixture to recover a bottoms fraction comprising carbon dioxide and an overheads fraction comprising carbon dioxide and the light gases, passing the overheads fraction over a membrane selective to carbon dioxide to separate a carbon dioxide permeate from a residue gas comprising the light gases, recycling the carbon dioxide permeate to the pretreating system, and recovering at least a portion of the bottoms fraction as a purified carbon dioxide product stream is described. | 11-26-2009 |