COGNEX CORPORATION Patent applications |
Patent application number | Title | Published |
20150363661 | METHODS AND APPARATUS FOR ONE-DIMENSIONAL SIGNAL EXTRACTION - Methods and apparatus are disclosed for extracting a one-dimensional digital signal from a two-dimensional digital image along a projection line. In some embodiments a repeating sequence of pixel weight templates, and a sequence of relative positions, are selected in response to the orientation of a projection line and used to compute a sequence of weighted sums. The sequence can be selected to achieve desirable properties, for example photometric accuracy, geometric accuracy, resolution, and/or noise reduction. In some embodiments registers and multiply-accumulators are arranged and controlled so as to compute the 1D signal. | 12-17-2015 |
20150323709 | SYSTEM AND METHOD FOR REDUCTION OF DRIFT IN A VISION SYSTEM VARIABLE LENS - This invention provides a vision system that is arranged to compensate for optical drift that can occur in certain variable lens assemblies, including, but not limited to, liquid lens arrangements. The system includes an image sensor operatively connected to a vision system processor, and a variable lens assembly that is controlled (e.g. by the vision processor or another range-determining device) to vary a focal distance thereof. A positive lens assembly is configured to weaken an effect of the variable lens assembly over a predetermined operational range of the object from the positive lens assembly. The variable lens assembly is located adjacent to a front or rear focal point of the positive lens. The variable lens assembly illustratively comprises a liquid lens assembly that can be inherently variable over approximately 20 diopter. In an embodiment, the lens barrel has a C-mount lens base. | 11-12-2015 |
20150251227 | AIR FLOW MECHANISM FOR IMAGE CAPTURE AND VISION SYSTEMS - This invention provides a mechanism for clearing debris and vapors from the region around the optical axis of a vision system that employs a directed airflow in the region. The airflow is guided by an air knife that surrounds a viewing gap placed in front of the camera optics. The air knife delivers airflow in a manner that takes advantage of the Coanda effect to generate an airflow that prevents infiltration of debris and contaminants into the optical path. Illustratively, the air knife defines a geometry that effectively multiplies the delivered airflow approximately fifty times (twenty-five times on each of two air-knife sides) that of the supplied compressed air. This provides an extremely strong air curtain along the scan direction that essentially blocks infiltration of environmental contamination to the optics of the camera. | 09-10-2015 |
20150222820 | APPARATUS, SYSTEMS, AND METHODS FOR A MULTI-POSITION IMAGE SENSOR - The disclosed apparatus, systems, and methods provide for a displacement sensor with a multi-position image sensor. The displacement sensor includes an optical lens. The displacement sensor includes an image sensor configured to view an object through the lens along a plane of focus that is not parallel to an image plane of the image sensor. The displacement sensor includes a laser for illuminating the object by the displacement sensor, wherein the laser is: spaced from the lens at a fixed distance, and configured to project a line of light along the plane of focus of the image sensor. The displacement sensor comprises a first configuration wherein the image sensor is at a first location along an image plane with a first field of view along the plane of focus, and a second configuration at a second location with a different field of view. | 08-06-2015 |
20150199591 | Trainable Handheld Optical Character Recognition Systems and Methods - A handheld scanner incorporates vision software to allow the handheld scanner to be trained for OCR. The handheld scanner can include a user interface to allow a user to associate an image of a mark with electronic data for the mark. The user interface, along with a range finder, can also be used to influence variables that affect the quality of an image scan, thereby improving the quality of results for the image scan and/or decode process. | 07-16-2015 |
20150178956 | APPARATUS, SYSTEMS, AND METHODS FOR PROCESSING A HEIGHT MAP - The disclosed apparatus, systems, and methods can process height maps. For example, the disclosed computerized method of determining posture information of an object in a two-dimensional height map captured by a range sensor system can include receiving the height map of the object captured by the range sensor system, generating a plurality of one-dimensional slices of the height map and a location record indicating locations of the plurality of one-dimensional slices on the height map, identifying points of interest in the plurality of one-dimensional slices, determining locations of the identified points of interest in the height map based on the location record, and determining the posture information of the object based on the locations of the identified points of interest in the height map. | 06-25-2015 |
20150178538 | IMAGE MODULE INCLUDING MOUNTING AND DECODER FOR MOBILE DEVICES - This invention provides a module for a handheld device. The module includes an imager with optics and image acquisition/processing processors that provide high speed acquisition and handling of acquired image data—such as IDs. The acquired image data is processed by the device processor using a module application that resides within the device. The module includes indicators and/or alarms that can indicate success in reading an ID. A subframe removably mounts within the module's main body/frame and carries the device. The subframe can vary to accommodate different devices within a single main body/frame geometry. The main body/frame includes appropriate structures (ports) to enable optical transmission to, for example, cameras and illuminators so that various native functions of the device can be employed as desired. The main body/frame can also house a battery and charging assembly that supplies power to the device and allows charging through-for example and inductive charging unit. | 06-25-2015 |
20150060550 | Modular Focus System for Image Based Readers - A modular focus system for image based code readers includes swappable lens attachments enables fixed focus, manual focus, and variable focus operation from a single reader. A manual focus lens cap includes a manually adjustable focus ring to change the focus of the reader. A variable focus lens module includes a liquid lens that is manipulated by a voltage delivered via a pair of electrodes to adjust the focus of the reader. The lens attachments can be swapped out and replaced as needed. | 03-05-2015 |
20150049212 | Distributed Vision System with Multi-Phase Synchronization - This invention provides a system and method for synchronization of vision system inspection results produced by each of a plurality of processors that includes a first bank (that can be a “master” bank) containing a master vision system processor and at least one slave vision system processor. At least a second bank (that can be one of a plurality of “slave” banks) contains a master vision system processor and at least one slave vision system processor. Each vision system processor in each bank generates results from an image acquired and processed in a given inspection cycle. The inspection cycle can be based on an external trigger or other trigger signal, and it can enable some or all of the processors/banks to acquire and process images at a given time/cycle. In a given cycle. each of the multiple banks can be positioned to acquire an image of a respective region of a plurality of succeeding regions on a moving line. A synchronization process (a) generates a unique identifier and that passes a trigger signal with the unique identifier associated with the master processor in the first bank to each of the slave processor in the master bank and each of the master and slave processor and (b) receives consolidated results via the master processor of the second bank, having the unique identifier and consolidated results from the results from the first bank. The process then (c) consolidates the results for transmission to a destination if the results are complete and the unique identifier of each of the results is the same. | 02-19-2015 |
20150036876 | ASSOCIATING A CODE WITH AN OBJECT - Described are machine vision systems, methods, and apparatus, including computer program products for associating codes with objects. In an embodiment, a machine vision system includes an area-scan camera having a field of view (FOV), the area-scan camera disposed relative to a first workspace such that the FOV covers at least a portion of the first workspace and a dimensioner disposed relative to a second workspace. The machine vision system includes a machine vision processor configured to: determine an image location of a code in an image; determine a ray in a shared coordinate space that is a back-projection of the image location of the code; determine one or more surfaces of one or more objects based on dimensioning data; determine a first surface of the one or more surfaces that intersects the 3D ray; and associate the code with an object associated with the first surface. | 02-05-2015 |
20150036041 | System and Method for Controlling Illumination in a Vision System - This invention provides a system and method for enabling control of an illuminator having predetermined operating parameters by a vision system processor/core based upon stored information regarding parameters that are integrated with the illuminator. The parameters are retrieved by the processor, and are used to control the operation of the illuminator and/or the camera during image acquisition. In an embodiment, the stored parameters are a discrete numerical or other value that corresponds to the illuminator type. The discrete value maps to a corresponding value in look-up table/database associated with the camera that contains parameter sets associated with each of a plurality of values in the database. The data associated with the discrete value in the camera contains the necessary parameters or settings for that illuminator type. In other embodiments, some or all of the actual parameter information can be stored with the illuminator and retrieved by the camera processor. | 02-05-2015 |
20140361084 | Method and Apparatus for Ordering Code Candidates in Image for Decoding Attempts - A method and apparatus for decoding codes applied to objects for use with a camera and a conveyor system wherein the camera includes an image sensor having a two dimensional field of view (FOV) and the conveyor system moves objects in a first direction of travel through the FOV such that objects enter the FOV along an entry edge and exit the FOV along an exit edge, the method comprising the steps of providing a processor programmed to perform the steps of obtaining images of the FOV, for each image identifying code candidates in at least portions of the image, ordering at least a subset of the code candidates for decoding in a candidate order wherein the candidate order is determined at least in part as a function of the first direction of travel through the FOV, attempting to decode code candidates in the order specified by the direction of travel and when a new image event occurs, foregoing attempts to decode at least a portion of the identified code candidates. | 12-11-2014 |
20140347473 | SYSTEM AND METHOD FOR EFFICIENT SURFACE MEASUREMENT USING A LASER DISPLACEMENT SENSOR - This invention provides a system for measuring displacement of an object surface having a displacement sensor that projects a line on the object surface and receives light from the projected line at an imager in a manner defines a plurality of displacement values in a height direction. A vision system processor operates on rows of imager pixels to determine a laser line center in columns of imager pixels in each of a plurality of regions of interest. Each region of interest defines a plurality of rows that correspond with expected locations of the projected line on the object surface. A GUI can be used to establish the regions. In further embodiments, the system generates grayscale images with the imager. These grayscale images can be compared to a generated height image to compensate for contrast-induced false height readings. Imager pixels can be compared to a reference voltage to locate the line. | 11-27-2014 |
20140340758 | System and Method for Expansion of Field of View in a Vision System - This invention provides a system and method for expanding the field of view of a vision system camera assembly such that the field of view is generally free of loss of normal resolution across the entire expanded field. A field of view expander includes outer mirrors that receive light from different portions of a scene. The outer mirrors direct light to tilted inner mirrors of a beam splitter that directs the light aligned with a camera axis to avoid image distortion. The inner mirrors each direct the light from each outer mirror into a strip on the sensor, and the system searches features. The adjacent fields of view include overlap regions sized and arranged to ensure a centralized feature appears fully in at least one strip. Alternatively, a moving mirror changes position between acquired image frames so that a full width of the scene is imaged in successive frames. | 11-20-2014 |
20140253720 | SYSTEM AND METHOD FOR ALIGNING TWO WORK PIECES WITH A VISION SYSTEM IN THE PRESENCE OF OCCLUSION - This invention provides a system and method for aligning a first work piece with an underlying second work piece in the presence of occlusion by the first work piece of critical alignment features of the second work piece. The vision system, which guides the motion of a manipulator holding the first work piece and a motion stage holding the second work piece, learns secondary alignment features at least one of the first and second work pieces. Using these secondary features, the vision system determines alignment between the work pieces and guides the manipulator and the motion stage to achieve alignment as the first work piece engages the second work piece. The secondary features are used to define a course alignment. Deterministic movements of the manipulator and/or motion stage are used to learn the relationship between the secondary and primary features. Secondary features are used to direct alignment. | 09-11-2014 |
20140240584 | APPARATUS FOR ADJUSTING THE FOCUS OF AN IMAGE CAPTURING DEVICE - Described is an apparatus, including computer program products, for adjusting the focus of an image capturing device. An apparatus for capturing a focused digital image of a scene includes a lens having an optical surface including a deformation that is asymmetric with respect to an optical axis of the lens, and an aperture component configured to adjust a position of the aperture stop of the lens on a plane that is substantially perpendicular to the optical axis of the lens. The apparatus includes an image sensor configured to capture a digital image of an optical image formed by the lens, the digital image being defocused based on the position of the aperture stop. The apparatus includes a digital image processor configured to generate a focused digital image based on the digital image captured by the image sensor. | 08-28-2014 |
20140240520 | SYSTEM AND METHOD FOR CALIBRATION OF MACHINE VISION CAMERAS ALONG AT LEAST THREE DISCRETE PLANES - This invention provides a system and method for generating camera calibrations for a vision system camera along three discrete planes in a 3D volume space that uses at least two (e.g. parallel) object planes at different known heights. For any third (e.g. parallel) plane of a specified height, the system and method then automatically generates calibration data for the camera by interpolating/extrapolating from the first two calibrations. This alleviates the need to set the calibration object at more than two heights, speeding the calibration process and simplifying the user's calibration setup, and also allowing interpolation/extrapolation to heights that are space-constrained, and not readily accessible by a calibration object. The calibration plate can be calibrated at each height using a full 2D hand-eye calibration, or using a hand-eye calibration at the first height and then at a second height with translation to a known position along the height (e.g. Z) direction. | 08-28-2014 |
20140218590 | System and Method for Determining and Controlling Focal Distance in a Vision System Camera - This invention provides a system and method for determining and controlling focal distance in a lens assembly of a vision system camera using an integral calibration assembly that provides the camera's image sensor with optical information that is relative to focal distance while enabling runtime images of a scene to be acquired along the image axis. The lens assembly includes a variable lens located along an optical axis that provides a variable focus setting. The calibration assembly generates a projected pattern of light that variably projects upon the camera sensor based upon the focus setting of the variable lens. That is, the appearance and/or position of the pattern varies based upon the focus setting of the variable lens. This enables a focus process to determine the current focal length of the lens assembly based upon predetermined calibration information stored in association with a vision system processor running the focus process. | 08-07-2014 |
20140210990 | Portable Apparatus For Use In Machine Vision - A portable machine vision component for use in machine vision systems is provided. The component can include a base portion configured to removably connect with a machine vision device, the base portion including an electrical input and an electrical output. The component can also include a control system operatively connected with the base portion, the control system configured to control an operation of the machine vision device and to receive feedback from the machine vision device. The component can further include one or more interface elements associated with the base portion, the one or more interface elements configured to allow a user to access the control system and communicate with the machine vision device. | 07-31-2014 |
20140185942 | Imaging System for Determining Multi-View Alignment - A computer-implemented method which may be used with imaging systems is provided. The method may include receiving a first image from a first device configured to generate the first image based upon, at least in part, a first portion of an item. The method may further include receiving a second image from a second device configured to generate the second image based upon, at least in part, a second portion of the item. The method may also include extracting one or more features from the first image and the second image in a multi-view calibration space wherein the one or more features share a global coordinate system. The method may further include applying a global constraints embedded Hough transform to the one or more features present in the first image and the second image. | 07-03-2014 |
20140183264 | CONSTANT MAGNIFICATION LENS FOR VISION SYSTEM CAMERA - This invention provides a lens assembly for a vision system, allowing for a constant magnification at various focal distances. The lens assembly resides movably/adjustably along the optical axis relative to the sensor. In an embodiment, the lens assembly includes a fixed rear lens and a front lens that is moved mechanically to focus the object image on the image sensor. The lens assembly can alternatively include a liquid lens that is controlled to adjust magnification with respect to a fixed front lens so as to maintain a constant system magnification. The liquid lens resides between the (fixed) front lens assembly and the image sensor and can be controlled to focus the image onto the image sensor. | 07-03-2014 |
20140177979 | SYSTEM, METHOD AND GRAPHICAL USER INTERFACE FOR DISPLAYING AND CONTROLLING VISION SYSTEM OPERATING PARAMETERS - A graphical user interface (GUI) display and GUI-based system for displaying and controlling vision system operating parameters of a contour sensor comprises an automated region of interest graphic image applied to a discrete region of a selected image in response to a single click by a user at the discrete region of the selected image, the selected image selected from a window on the GUI display containing a plurality of captured images of the object. At least one automated operating parameter is generated automatically in response to the single click by the user at the discrete region of the selected image to determine whether a contour of interest is in the automated ROI graphic image. The GUI also provides a contour graphic image that outlines the contour of interest to demonstrate whether the contour of interest is in (present or at the correct position within) the automated ROI graphic image. | 06-26-2014 |
20140177938 | System and Method for Identifying Defects in a Material - Described are computer-based methods and apparatuses, including computer program products, for identifying defects in a material. A set of features is identified based on an image of a material, wherein each feature in the set of features is a candidate portion of a defect in the material. A set of chained features is selected based on the set of features, wherein each chained feature comprises one or more features that represent candidate portions of a same defect in the material. A defect in the material is identified based on the set of chained features and the image. | 06-26-2014 |
20140168508 | Camera System with Exchangeable Illumination Assembly - This invention provides a vision system with an exchangeable illumination assembly that allows for increased versatility in the type and configuration of illumination supplied to the system without altering the underlying optics, sensor or vision processor, and their associated housing. The vision system housing includes a front plate that optionally includes a plurality of mounting bases for accepting different types of lenses. An optional connector is provided on the front plate to accept an electrical connection for a liquid lens component. The front plate includes a connector that allows removable interconnection with the illustrative illumination assembly. The illumination assembly includes a cover that is light transmissive on at lest the front face thereof. The cover encloses an illumination component that can include a plurality of lighting elements that surround an aperture through which received light rays from the imaged scene pass through to the lens. The rear face of the illumination component is spaced apart from the rear edge of the cover, which removably and sealingly engages the front plate. The assembly also includes a connector that removably engages the connector on the front plate. The arrangement of lighting elements (e.g. LEDs) is highly variable and the user can be supplied with an illumination assembly that best suits its needs without need to change the vision system processor, sensor or housing. | 06-19-2014 |
20140143840 | APPARATUS AND METHOD FOR MANAGING ACCESS TO DEVICES OF A VISION SYSTEM - The authority of a user seeking access to a vision system is authenticated by a directory server connected to a plurality of cameras. The directory server stores a device directory. When the user requests access to a given camera, a location of an identifier of the given camera in the device directory is determined. From data related to that location, a decision is made whether the user is associated with the given camera. If the user is associated with the given camera, a user access level linked with the user and the given camera is retrieved from the directory server. The user access level identifies a set of privileges corresponding to functions that the user is permitted to perform on the given camera. The user is then permitted to exercise that set of privileges on the given camera. | 05-22-2014 |
20140131449 | READER WITH SWAPPABLE POWER/COMMUNICATION MODULE - A power/communication kit for use with a reader module where the code reader module includes a reader connector and a reader housing, the power/communication kit comprising a plurality of different power/communication modules wherein each module communicates via a different communication protocol and each includes a power source and a communication component suitable for communicating via an associated communication protocol, wherein, each of the modules is securable to the reader module in a similar fashion such that any one of the power/communication modules can be swapped for any other of the power/communication modules so that the reader can be used with different communication systems. | 05-15-2014 |
20140119665 | SYSTEM AND METHOD FOR FINDING SADDLE POINT-LIKE STRUCTURES IN AN IMAGE AND DETERMINING INFORMATION FROM THE SAME - This invention provides a system and method for finding features in images that exhibit saddle point-like structures using relatively computationally low-intensive processes, illustratively consisting of an anti-correlation process, and associated anti-correlation kernel, which operates upon a plurality of pixel neighborhoods within the image. This process enables an entire image to be quickly analyzed for any features that exhibit such saddle point-like structures by determining whether the anti-correlation kernel generates a weak or strong response in various positions within the image. The anti-correlation kernel is designed to generate a strong response regardless of the orientation of a saddle point-like structure. The anti-correlation process examines a plurality of pixel neighborhoods in the image, thereby locating any saddle point-like structures regardless of orientation, as it is angle-independent. The structures are then grouped and refined (for example in a grid) in an effort to locate and decode ID topologies within the image. | 05-01-2014 |
20140119661 | Mark Reader Configured to Prioritize Images - Systems and methods for use with a mark reader that reduce the trigger-to-decode response time by prioritizing images to be decoded based on the likelihood of a successful decode are provided. A reader attempts to decode a priority image(s) first to avoid attempting to decode images that are less likely than other images to be successfully decoded. Images are rated based on feature attributes, and then prioritized for decoding. Image feature attributes are correlated with parameter groups, and the parameter groups are prioritized for use in subsequent image acquisitions. | 05-01-2014 |
20140118500 | SYSTEM AND METHOD FOR FINDING CORRESPONDENCE BETWEEN CAMERAS IN A THREE-DIMENSIONAL VISION SYSTEM - This invention provides a system and method for determining correspondence between camera assemblies in a 3D vision system implementation having a plurality of cameras arranged at different orientations with respect to a scene involving microscopic and near microscopic objects under manufacture moved by a manipulator, so as to acquire contemporaneous images of a runtime object and determine the pose of the object for the purpose of guiding manipulator motion. At least one of the camera assemblies includes a non-perspective lens. The searched 2D object features of the acquired non-perspective image, corresponding to trained object features in the non-perspective camera assembly can be combined with the searched 2D object features in images of other camera assemblies, based on their trained object features to generate a set of 3D features and thereby determine a 3D pose of the object. | 05-01-2014 |
20140111656 | SYSTEM AND METHOD FOR DETERMINATION AND ADJUSTMENT OF CAMERA PARAMETERS USING MULTI-GAIN IMAGES - This invention provides a system and method for auto-regulation of parameters a vision system camera and/or associated illumination of objects imaged by the camera using a plurality of differentiated gain (multi-gain) settings on the camera's image sensor to determine the gain value producing the most-readable image. The image (having the best characteristics) acquired using multiple gain settings can be read for information as a discrete gain image and/or the camera parameters (e.g. global gain and/or global exposure time) can be uniformly set across the pixel array to the best values for acquisition of a subsequent, higher sampled image. This image is then read (e.g. decoded) for information contained within any identified features of interest (e.g. found IDs). | 04-24-2014 |
20140105497 | System and Method for Selecting and Displaying Segmentation Parameters for Optical Character Recognition - A computer-implemented method for selecting at least one segmentation parameter for optical character recognition is provided. The method can include receiving an image having a character string that includes one or more characters. The method can also include receiving a character string identifying each of the one or more characters. The method can also include automatically generating at least one segmentation parameter. The method can also include performing segmentation on the image having the character string using the at least one segmentation parameter. The method can also include determining if a resultant segmentation satisfies one or more criteria and if the resultant segmentation satisfies the one or more criteria, selecting the at least one segmentation parameter. | 04-17-2014 |
20140105496 | System and Method for Selecting Segmentation Parameters for Optical Character Recognition - A computer-implemented method for selecting at least one segmentation parameter for optical character recognition is provided. The method can include receiving an image having a character string that includes one or more characters. The method can also include receiving a character string identifying each of the one or more characters. The method can also include automatically generating at least one segmentation parameter. The method can also include performing segmentation on the image having the character string using the at least one segmentation parameter. The method can also include determining if a resultant segmentation satisfies one or more criteria and if the resultant segmentation satisfies the one or more criteria, selecting the at least one segmentation parameter. | 04-17-2014 |
20140098225 | Component Attachment Devices and Related Systems and Methods for Machine Vision Systems - In some aspects, camera systems can include a camera enclosure, a lens disposed in or along the camera enclosure along an optical axis of the camera system, and an optical accessory attached to camera enclosure, where the optical accessory is attached using a magnetic retention force that is provided by at least one magnetic element. | 04-10-2014 |
20140098220 | SYMBOLOGY READER WITH MULTI-CORE PROCESSOR - This invention provides a vision system camera, and associated methods of operation, having a multi-core processor, high-speed, high-resolution imager, FOVE, auto-focus lens and imager-connected pre-processor to pre-process image data provides the acquisition and processing speed, as well as the image resolution that are highly desirable in a wide range of applications. This arrangement effectively scans objects that require a wide field of view, vary in size and move relatively quickly with respect to the system field of view. This vision system provides a physical package with a wide variety of physical interconnections to support various options and control functions. The package effectively dissipates internally generated heat by arranging components to optimize heat transfer to the ambient environment and includes dissipating structure (e.g. fins) to facilitate such transfer. The system also enables a wide range of multi-core processes to optimize and load-balance both image processing and system operation (i.e. auto-regulation tasks). | 04-10-2014 |
20140097251 | SYSTEMS AND METHODS FOR OPERATING SYMBOLOGY READER WITH MULTI-CORE PROCESSOR - This invention provides a vision system camera, and associated methods of operation, having a multi-core processor, high-speed, high-resolution imager, FOVE, auto-focus lens and imager-connected pre-processor to pre-process image data provides the acquisition and processing speed, as well as the image resolution that are highly desirable in a wide range of applications. This arrangement effectively scans objects that require a wide field of view, vary in size and move relatively quickly with respect to the system field of view. This vision system provides a physical package with a wide variety of physical interconnections to support various options and control functions. The package effectively dissipates internally generated heat by arranging components to optimize heat transfer to the ambient environment and includes dissipating structure (e.g. fins) to facilitate such transfer. The system also enables a wide range of multi-core processes to optimize and load-balance both image processing and system operation (i.e. auto-regulation tasks). | 04-10-2014 |
20140093157 | WAFER IDENTIFICATION FAULT RECOVERY - Described are computer-based methods and apparatuses, including computer program products, for wafer identification fault recovery. A digital image is received that includes a data symbol comprising a message encoded in a set of data cells. The digital image is processed to form a set of classified data cells, wherein one or more classified data cells from the set of classified data cells comprises an error. User interface data is transmitted comprising the digital image and interactive graphics, the interactive graphics including at least one data cell control. Interaction data is received from the interactive graphics that modifies a data cell location, a data cell state, or both, of at least one classified data cell from the set of classified data cells to form a modified set of classified data cells. An error free decoded message string is generated based on the modified set of classified data cells. | 04-03-2014 |
20140050387 | System and Method for Machine Vision Inspection - A computer-implemented method for use in machine vision systems is provided. The method can include receiving a source image and segmenting the source image into one or more segments. The method can further include receiving a selection of a first segment of the one or more segments associated with the source image and generating a first mask image, based upon, at least in part, the first segment. The method can also include determining at least one attribute associated with the first segment and normalizing a masked area of a runtime image using, at least in part, the at least one attribute. | 02-20-2014 |
20130321657 | SYSTEM AND METHOD FOR ACQUIRING A STILL IMAGE FROM A MOVING IMAGE - A system and method captures a moving image of a scene that can be more readily de-blurred as compared to images captured through other methods operating on equivalent exposure-time intervals. Rather than stopping and starting the light measurement during the exposure-time interval, photo-generated current is switched between multiple charge storage sites in accordance with a temporal switching pattern that optimizes the conditioning of the solution to the inverse blur transform. By switching the image intensity signal between storage sites all of the light energy available during the exposure-time interval is transduced to electronic charge and captured to form a temporally decomposed representation of the moving image. As compared to related methods that discard approximately half of the image intensity signal available over an equivalent exposure-time interval, such a temporally decomposed image is a far more complete representation of the moving image and more effectively de-blurred using simple linear de-convolution techniques. | 12-05-2013 |
20130314530 | Machine Vision Systems and Methods with Predictive Motion Control - Systems and methods trigger an image acquisition of an object using motion data communicated from a motion controller on a network, the motion controller coupled to a motion drive. A camera, upon receiving motion data from the motion controller, uses a virtual axis application to plan the movement of a virtual axis for a motion cycle, the virtual axis allowing an acquisition trigger rate to be calculated by the camera that follows movement of the object caused by the motion drive. Based on the calculated acquisition trigger rate, the camera generates an acquisition trigger signal for triggering the image acquisition of the object. | 11-28-2013 |
20130308875 | SYSTEM AND METHOD FOR PRODUCING SYNTHETIC GOLDEN TEMPLATE IMAGE FOR VISION SYSTEM INSPECTION OF MULTI-LAYER PATTERNS - A system and method for generating golden template images in a vision system to inspect an acquired runtime image of an object with a multi-layer printed pattern is provided. The system and method performs a registration process on runtime images using registration models each trained on respective canonical layer mask images, and outputting poses. Based upon the poses, warped layer masks are generated. Combination masks are computed based upon differing combinations of the warped layer masks. Intensity values for pixels of the foreground regions for the combination masks are estimated. The estimated intensity values are then blended associated with the combination masks to generate a golden template image. This golden template image can be used to compare with a runtime image. An exemplary application of this system and method is in print inspection on flat and non-flat surfaces. | 11-21-2013 |
20130304882 | Systems and Methods for Dynamically Configuring Communication Data Items - Systems and methods reconfigure data transmitted on a network, the network using a communication protocol. The systems and methods include a processor that is operable to receive data from a second device on the network; a memory medium; and a data configurator operable to dynamically reconfigure the data from the second device, with the data from the second device being in the form of a network item defined by the second device. The data configurator is operable to pass the reconfigured data to the processor and/or the memory medium in the form of a device item that is native to the device. A data design tool generates a map configuration to define a unique relationship between the network item and the device item. The map configuration includes a network representation portion for data in the network item and a device representation portion for data in the data item. | 11-14-2013 |
20130301058 | LASER PROFILING ATTACHMENT FOR A VISION SYSTEM CAMERA - This invention provides a system and method for laser profiling that simplifies the task of setting up and using laser profiling systems and associated applications by providing a profiler assembly that includes a predetermined arrangement of lens and spaced-apart laser in which the geometry and calibration parameters are predetermined. The profiler assembly is adapted to mount directly into the camera mount (typically threaded) of a conventional vision system camera. All components needed to perform the profiling task can be integrated into the profiler assembly. The integration of components in a single interchangeable/exchangeable assembly makes it straightforward to optimize/adapt the assembly for a particular profiling application. | 11-14-2013 |
20130201563 | SYSTEM AND METHOD FOR EXPANSION OF FIELD OF VIEW IN A VISION SYSTEM - This invention provides a field of view expander (FOVE) removably attached to a vision system camera having an image sensor defining an image plane. In an embodiment the FOVE includes first and second mirrors that transmit light from a scene in respective first and second partial fields of view along first and second optical axes. Third and fourth mirrors respectively receive reflected light from the first and second mirrors. The third and fourth mirrors reflect the received light onto the image plane in a first strip and a second strip adjacent to the first strip. The first and second optical axes are approximately parallel and a first focused optical path length between the scene and the image plane and a second focused optical path between the image plane and the scene are approximately equal in length. The optical path can be rotated at a right angle in embodiments. | 08-08-2013 |
20130200157 | SYSTEM AND METHOD FOR EXPANSION OF FIELD OF VIEW IN A VISION SYSTEM - This invention provides a system and method for expanding the field of view of a vision system camera assembly such that the field of view is generally free of loss of normal resolution across the entire expanded field. A field of view expander includes outer mirrors that receive light from different portions of a scene. The outer mirrors direct light to tilted inner mirrors of a beam splitter that directs the light aligned with a camera axis to avoid image distortion. The inner mirrors each direct the light from each outer mirror into a strip on the sensor, and the system searches features. The adjacent fields of view include overlap regions sized and arranged to ensure a centralized feature appears fully in at least one strip. Alternatively, a moving mirror changes position between acquired image frames so that a full width of the scene is imaged in successive frames. | 08-08-2013 |
20130194819 | Light Pipe Illumination System and Method - Systems and methods provide for illuminating a subject using a light pipe that transmits light from a source. A method includes providing a light pipe, the light pipe defining an inner lumen through which the image sensor views the subject; providing a light source in alignment with a proximal portion of the light pipe; and using the light source, projecting a light into the light pipe and through the light pipe, the light pipe including a distal portion for providing a high-angle bright field illumination pattern on the subject with a first portion of the light and for reflecting a second portion of the light for providing a low-angle dark field illumination pattern on the subject. | 08-01-2013 |
20130163876 | Methods and Apparatus for One-Dimensional Signal Extraction - Methods and apparatus are disclosed for extracting a one-dimensional digital signal from a two-dimensional digital image along a projection line. In some embodiments a repeating sequence of pixel weight templates, and a sequence of relative positions, are selected in response to the orientation of a projection line and used to compute a sequence of weighted sums. The sequence can be selected to achieve desirable properties, for example photometric accuracy, geometric accuracy, resolution, and/or noise reduction. In some embodiments registers and multiply-accumulators are arranged and controlled so as to compute the 1D signal. | 06-27-2013 |
20130163847 | Method and Apparatus for Locating Objects - Disclosed are methods and apparatus for automatic optoelectronic detection and inspection of objects, based on capturing digital images of a two-dimensional field of view in which an object to be detected or inspected may be located, analyzing the images, and making and reporting decisions on the status of the object. Decisions are based on evidence obtained from a plurality of images for which the object is located in the field of view, generally corresponding to a plurality of viewing perspectives. Evidence that an object is located in the field of view is used for detection, and evidence that the object satisfies appropriate inspection criteria is used for inspection. Methods and apparatus are disclosed for capturing and analyzing images at high speed so that multiple viewing perspectives can be obtained for objects in continuous motion. | 06-27-2013 |
20130161398 | Methods and Apparatus for One-Dimensional Signal Extraction - Methods and apparatus are disclosed for extracting a one-dimensional digital signal from a two-dimensional digital image along a projection line. Disclosed embodiments provide an image memory in which is stored the digital image, a working memory, a direct memory access controller, a table memory that holds a plurality of transfer templates, and a processor. The processor selects a transfer template from the table memory responsive to an orientation of the projection line, computes a customized set of transfer parameters from the selected transfer template and parameters of the projection line, transmits the transfer parameters to the direct memory access controller, commands the direct memory access controller to transfer data from the image memory to the working memory as specified by the transfer parameters, and computes the one-dimensional digital signal using at least a portion of the data transferred by the direct memory access controller into the working memory. | 06-27-2013 |
20130161393 | Hand Held Symbology Reader Illumination Diffuser - A hand held industrial identification symbol reader projects diffuse illumination onto a region of interest to produce high contrast images of symbols. The diffuse illumination is particularly well suited for producing images of symbols that are marked directly on objects. The diffuse illumination is created through the use of an optically translucent diffuser having a generally tapered shape that distributes diffuse illumination throughout the field of view of the reader. The diffuse illumination can be supplemented with dark field illumination using selectively actuated illumination sources. | 06-27-2013 |
20130155220 | CONFIGURABLE IMAGE TRIGGER FOR A VISION SYSTEM AND METHOD FOR USING THE SAME - This invention provides a trigger for a vision system that can be set using a user interface that allows the straightforward variation of a plurality of exposed trigger parameters. Illustratively, the vision system includes a triggering mode in which the system keeps acquiring an image of a field of view with respect to objects in relative motion. The system runs user-configurable “trigger logic”. When the trigger logic succeeds/passes, the current image or a newly acquired image is then transmitted to the main inspection logic for processing. The trigger logic can be readily configured by a user operating an interface, which can also be used to configure the main inspection process, to trigger the vision system by tools such as presence-absence, edge finding, barcode finding, pattern matching, image thresholding, or any arbitrary combination of tools exposed by the vision system in the interface. | 06-20-2013 |
20130155199 | Multi-Part Corresponder for Multiple Cameras - Described are methods, systems, and apparatus, including computer program products for finding correspondences of one or more parts in a camera image of two or more cameras. For a first part in a first camera image of a first camera, a first 3D ray that is a first back-projection of a first feature coordinate of the first part in the first camera image to a 3D physical space is calculated. For a second part in a second camera image of a second camera, a second 3D ray that is a second back-projection of a second feature coordinate of the second part in the second camera image to the 3D physical space is calculated, wherein the first feature coordinate and the second feature coordinate correspond to a first feature as identified in a model. A first distance between the first 3D ray and the second 3D ray is calculated. | 06-20-2013 |
20130142421 | Method for Fast, Robust, Multi-Dimensional Pattern Recognition - A method and system for probe-based pattern matching including an apparatus for synthetic training of a model of a pattern. The apparatus comprises a sensor for obtaining an image of the pattern and a processor for receiving the image of the pattern from the sensor and running a program. In the steps performed by the program a boundary of the pattern in the image is identified. A plurality of positive probes are placed at selected points along the boundary of the pattern and at least one straight segment of the boundary of the pattern is identified. The at least one straight segment of the boundary is extended to provide an imaginary straight segment and a plurality of negative probes are placed at selected points along the imaginary straight segment, where each negative probe has a negative weight. | 06-06-2013 |
20130141591 | HUMAN-MACHINE-INTERFACE AND METHOD FOR MANIPULATING DATA IN A MACHINE VISION SYSTEM - This invention provides a Graphical User Interface (GUI) that operates in connection with a machine vision detector or other machine vision system, which provides a highly intuitive and industrial machine-like appearance and layout. The GUI includes a centralized image frame window surrounded by panes having buttons and specific interface components that the user employs in each step of a machine vision system set up and run procedure. One pane allows the user to view and manipulate a recorded filmstrip of image thumbnails taken in a sequence, and provides the filmstrip with specialized highlighting (colors or patterns) that indicate useful information about the underlying images. The programming of logic is performed using a programming window that includes a ladder logic arrangement. | 06-06-2013 |
20130135521 | SYSTEM AND METHOD FOR CONTROLLING ILLUMINATION IN A VISION SYSTEM - This invention provides a system and method for enabling control of an illuminator having predetermined operating parameters by a vision system processor/core based upon stored information regarding parameters that are integrated with the illuminator. The parameters are retrieved by the processor, and are used to control the operation of the illuminator and/or the camera during image acquisition. In an embodiment, the stored parameters are a discrete numerical or other value that corresponds to the illuminator type. The discrete value maps to a corresponding value in look-up table/database associated with the camera that contains parameter sets associated with each of a plurality of values in the database. The data associated with the discrete value in the camera contains the necessary parameters or settings for that illuminator type. In other embodiments, some or all of the actual parameter information can be stored with the illuminator and retrieved by the camera processor. | 05-30-2013 |
20130129335 | AUTO-FOCUS MECHANISM FOR VISION SYSTEM CAMERA - This invention provides an electro-mechanical auto-focus function for a smaller-diameter lens type that nests, and is removably mounted, within the mounting space and thread arrangement of a larger-diameter lens base of a vision camera assembly housing. In an illustrative embodiment, the camera assembly includes a threaded base having a first diameter, which illustratively defines a C-mount base. A motor-driven gear-reduction drive assembly is mounted internally, and includes teeth that engage corresponding teeth on the outer diameter of a cylindrical focus gear, which has an internal lead screw. The focus gear is freely rotatable, and removably captured, within the threaded C-mount base in a nested, coaxial relationship. The internal lead screw of the focus gear threadingly engages the external threads of a coaxial lens holder. This converts the drive gear rotation into linear/axial lens holder motion. The lens holder includes anti-rotation stops, which allow its linear/axial movement but restrain any rotational motion. | 05-23-2013 |
20130128105 | VISION SYSTEM CAMERA WITH MOUNT FOR MULTIPLE LENS TYPES - This invention provides a vision system housing having a front plate assembly that accommodates a plurality of lens mount types. The front plate includes a central aperture that is located at a predetermined axial (camera axis) distance from a plane of an image sensor. The aperture is stepped from a wider diameter adjacent to the front to a narrower diameter more adjacent to the sensor. This arrangement enables threaded mounting of a plurality of lens mount types, for example M12 and C-Mount. The exterior (front) surface of the front plate includes threaded holes and a removable spring clip arrangement constructed to accommodate a liquid lens positioned over the aperture with an associated lens assembly mounted within the aperture and in optical communication with the liquid lens. The lens is operated using an electrical connection provided by a cable that interconnects with a multi-pin socket positioned on the front plate. | 05-23-2013 |
20130128104 | CAMERA SYSTEM WITH EXCHANGEABLE ILLUMINATION ASSEMBLY - This invention provides a vision system with an exchangeable illumination assembly that allows for increased versatility in the type and configuration of illumination supplied to the system without altering the underlying optics, sensor, vision processor, or the associated housing. The vision system housing includes a front plate that optionally includes a plurality of mounting bases for accepting different types of lenses, and a connector that allows removable interconnection with the illustrative illumination assembly. The illumination assembly includes a cover that is light transmissive. The cover encloses an illumination component that can include a plurality of lighting elements that surround an aperture through which received light rays from the imaged scene pass through to the lens. The arrangement of lighting elements is highly variable and the user can be supplied with an illumination assembly that best suits its needs without need to change the vision system processor, sensor or housing. | 05-23-2013 |
20130074005 | SYSTEM, METHOD AND GRAPHICAL USER INTERFACE FOR DISPLAYING AND CONTROLLING VISION SYSTEM OPERATING PARAMETERS - A system, method and GUI for displaying and controlling vision system operating parameters includes an automated region of interest (ROI) graphic image that is applied to a discrete region of a selected image in response to a single click by a user. At least one automated operating parameter is generated automatically in response to the single click by the user at the discrete region, so as to determine whether a feature of interest (such as a pattern, a blob or an edge) is in the automated ROI graphic image. Illustratively, the automated ROI graphic image (a pass/fail graphic image) is user-movable to allow the user to move the automated ROI graphic image from a first positioning to a second positioning, to thereby automatically reset the operating parameter to a predetermined value in accordance with the second positioning. | 03-21-2013 |
20130073847 | ENCRYPTION AUTHENTICATION OF DATA TRANSMITTED FROM MACHINE VISION TOOLS - The technology provides, in some aspects, methods and systems for securely transmitting data using a machine vision system (e.g., within a pharmaceutical facility). Thus, for example, in one aspect, the technology provides a method that includes the steps of establishing a communications link between a machine vision processor and a remote digital data processor (e.g., a database server, personal computer, etc.); encrypting, on the machine vision processor, (i) at least one network packet containing machine vision data, and (ii) at least one network packet containing non-machine vision data; and sending to the remote digital data processor the encrypted network packets from the machine vision processor. | 03-21-2013 |
20130070113 | Master and Slave Machine Vision System - The technology provides, in some aspects, methods and systems for triggering a master machine vision processor and a slave machine vision processor in a multi-camera machine vision system. Thus, for example, in one aspect, the technology provides a method that includes the steps of establishing a communications link between a slave machine vision processor and a master machine vision processor; receiving on the slave machine vision processor a data message from the master machine vision processor; and triggering the slave machine vision processor to perform a machine vision function, the triggering occurring at a frequency based upon the data message, wherein at least one triggering of the slave machine vision processor occurs independent of the master machine vision processor. | 03-21-2013 |
20130062411 | Method and Apparatus for High Resolution Decoding of Encoded Symbols - A method for scanning and decoding encoded symbols comprises processing low resolution image data from a full field of view and/or high resolution image data from one or more windowed segments of the field of view to provide imaging that is easily adaptable to different types of symbols and varying environmental conditions. The scanning method can be switched between the low resolution mode and the high resolution mode automatically based on whether the low resolution data is sufficiently accurate to decode the symbol. | 03-14-2013 |
20130044936 | System and Method for Identifying Defects in a Material - Described are computer-based methods and apparatuses, including computer program products, for identifying defects in a material. A set of features is identified based on an image of a material, wherein each feature in the set of features is a candidate portion of a defect in the material. A set of chained features is selected based on the set of features, wherein each chained feature comprises one or more features that represent candidate portions of a same defect in the material. A defect in the material is identified based on the set of chained features and the image. | 02-21-2013 |
20130044206 | System and Method for Aligning a Wafer for Fabrication - Described are computer-based methods and apparatuses, including computer program products, for aligning a wafer for fabrication. A first image of a first portion of a wafer is received from a first image capturing device. A second image of a second portion of the wafer is received from a second image capturing device, wherein an image capturing device transform defines a first relationship between the first image capturing device and the second image capturing device. A first fiducial pattern in the first image and a second fiducial pattern in the second image are identified, based on the image capturing device transform, a fiducial transform that defines, based on a specification for the wafer, a second relationship between the first fiducial pattern and the second fiducial pattern, and a threshold value configured to identify low contrast fiducial patterns on wafers. An alignment of the wafer is determined based on the identified first and second fiducial patterns. | 02-21-2013 |
20130039536 | Method and System for Optoelectronic Detection and Location of Objects - Disclosed are methods and systems for optoelectronic detection and location of moving objects. The disclosed methods and systems capture one-dimensional images of a field of view through which objects may be moving, make measurements in those images, select from among those measurements those that are likely to correspond to objects in the field of view, make decisions responsive to various characteristics of the objects, and produce signals that indicate those decisions. The disclosed methods and systems provide excellent object discrimination, electronic setting of a reference point, no latency, high repeatability, and other advantages that will be apparent to one of ordinary skill in the art. | 02-14-2013 |
20130028474 | METHOD AND SYSTEM FOR DYNAMIC FEATURE DETECTION - Disclosed are methods and systems for dynamic feature detection of physical features of objects in the field of view of a sensor. Dynamic feature detection substantially reduces the effects of accidental alignment of physical features with the pixel grid of a digital image by using the relative motion of objects or material in and/or through the field of view to capture and process a plurality of images that correspond to a plurality of alignments. Estimates of the position, weight, and other attributes of a feature are based on an analysis of the appearance of the feature as it moves in the field of view and appears at a plurality of pixel grid alignments. The resulting reliability and accuracy is superior to prior art static feature detection systems and methods. | 01-31-2013 |
20120262626 | OBJECT CONTROL SYSTEM, OBJECT CONTROL METHOD AND PROGRAM, AND ROTATIONAL CENTER POSITION SPECIFICATION DEVICE - An object control system prevents shifting an object to a target position from requiring a long time, even if, for example, the position of installation of an image capturing unit is deviated. And, according to the the present invention, an object control system includes: a first image capturing unit that captures a first image including a first reference mark that specifies a first object line determined in advance with respect to an object; an angle acquisition unit that, on the basis of said first reference mark within said first image, acquires a first differential angle that specifies the angle between a first target object line, determined in advance with respect to said first image, and said first object line; and an object control unit that controls a rotation mechanism that rotates said object, on the basis of said first differential angle. | 10-18-2012 |
20120170835 | Determining the Uniqueness of a Model for Machine Vision - Described are methods and apparatuses, including computer program products, for determining model uniqueness with a quality metric of a model of an object in a machine vision application. Determining uniqueness involves receiving a training image and a first set of model parameters, generating a first model of an object, generating a second model of the object based on the training image and a second set of model parameters modified from the first set of model parameters, determining a set of poses that represent possible instances of the second model in the training image, and computing a quality metric of the first model based on an evaluation of the set of poses with respect to the training image. | 07-05-2012 |
20120170834 | Determining the Uniqueness of a Model for Machine Vision - Described are methods and apparatuses, including computer program products, for determining model uniqueness with a quality metric of a model of an object in a machine vision application. Determining uniqueness involves receiving a training image, generating a model of an object based on the training image, generating a modified training image based on the training image, determining a set of poses that represent possible instances of the model in the modified training image, and computing a quality metric of the model based on an evaluation of the set of poses with respect to the modified training image. | 07-05-2012 |
20120161041 | Modular Focus System for Image Based Readers - A modular focus system for image based code readers includes swappable lens attachments enables fixed focus, manual focus, and variable focus operation from a single reader. A manual focus lens cap includes a manually adjustable focus ring to change the focus of the reader. A variable focus lens module includes a liquid lens that is manipulated by a voltage delivered via a pair of electrodes to adjust the focus of the reader. The lens attachments can be swapped out and replaced as needed. | 06-28-2012 |
20120148145 | SYSTEM AND METHOD FOR FINDING CORRESPONDENCE BETWEEN CAMERAS IN A THREE-DIMENSIONAL VISION SYSTEM - This invention provides a system and method for determining correspondence between camera assemblies in a 3D vision system implementation having a plurality of cameras arranged at different orientations with respect to a scene, so as to acquire contemporaneous images of a runtime object and determine the pose of the object, and in which at least one of the camera assemblies includes a non-perspective lens. The searched 2D object features of the acquired non-perspective image, corresponding to trained object features in the non-perspective camera assembly, can be combined with the searched 2D object features in images of other camera assemblies (perspective or non-perspective), based on their trained object features to generate a set of 3D image features and thereby determine a 3D pose of the object. In this manner the speed and accuracy of the overall pose determination process is improved. The non-perspective lens can be a telecentric lens. | 06-14-2012 |
20120147149 | SYSTEM AND METHOD FOR TRAINING A MODEL IN A PLURALITY OF NON-PERSPECTIVE CAMERAS AND DETERMINING 3D POSE OF AN OBJECT AT RUNTIME WITH THE SAME - This invention provides a system and method for training and performing runtime 3D pose determination of an object using a plurality of camera assemblies in a 3D vision system. The cameras are arranged at different orientations with respect to a scene, so as to acquire contemporaneous images of an object, both at training and runtime. Each of the camera assemblies includes a non-perspective lens that acquires a respective non-perspective image for use in the process. The searched object features in one of the acquired non-perspective image can be used to define the expected location of object features in the second (or subsequent) non-perspective images based upon an affine transform, which is computed based upon at least a subset of the intrinsics and extrinsics of each camera. The locations of features in the second, and subsequent, non-perspective images can be refined by searching within the expected location of those images. This approach can be used in training, to generate the training model, and in runtime operating on acquired images of runtime objects. The non-perspective cameras can employ telecentric lenses. | 06-14-2012 |
20120120490 | Manually Adjustable Ruggedized Focus Mechanism - The invention provides, in some aspects, devices for image acquisition that use seals between concentrically disposed portions of an enclosure and an optics assembly in order to protect image acquisition components from the surrounding environment while providing adequate friction for both adjusting and locking focus. Such devices can include an image capture medium that is disposed within an enclosure and an optics assembly that is also disposed within that enclosure. The optics assembly, which includes at least a lens, can have a cylindrical outer diameter along at least a portion of its length that is received within the enclosure along a length that has a corresponding cylindrical inner diameter. A first seal is disposed between, and in contact with, the optics assembly and the enclosure. That seal permits rotation of the optics assembly for purposes of focusing the lens, while preventing contamination from the environment from entering into the enclosure. | 05-17-2012 |
20120116704 | METHOD AND APPARATUS FOR VERIFYING TWO DIMENSIONAL MARK QUALITY - A method and system for applying a two dimensional mark on a first surface of a component and assessing mark quality, the method comprising the steps of positioning a component with a first surface at a first station, applying a two dimensional mark to the first surface at the first station wherein the applied mark is intended to codify a first information subset, obtaining an image of the applied two dimensional mark at the first station using a stationary camera that has a field of view that is centered along a trajectory that forms an obtuse angle with at least a portion of the first surface and that includes at least a portion of the first surface, performing a mark quality assessment on the obtained image and performing a secondary function as a result of the mark quality assessment. | 05-10-2012 |
20120042254 | SYSTEM FOR INITIATING COMMUNICATION BETWEEN A USER INTERFACE AND A VISION PROCESSOR - A method is disclosed for instructing a user interface (UI) in communication with a first of vision processor (VP) to establish communication with a second (VP). The invention is useful in a machine vision system having a plurality of VPs and at least one UI. The method includes the steps of providing each VP with a link function for establishing communication between a VP and a UI; and activating the link function so as to issue instructions to the UI to establish communication with another VP. The link function enables local dynamic display of a remote VP on the UI, and a dynamic connection that provides a continually updated display representing a current state of the VP connected to the UI. An operator may observe results and alter parameters on any of the VPs in the system without having to first understand the architecture of the machine vision system. | 02-16-2012 |
20120018519 | SWIPE SCANNER EMPLOYING A VISION SYSTEM - This invention provides a point-of-sale scanning device that employs vision sensors and vision processing to decode symbology and matrices of information of objects, documents and other substrates as such objects are moved (swiped) through the field-of-view of the scanning device's window. The scanning device defines a form factor that conforms to that of a conventional laser-based point-of-sale scanning device using a housing having a plurality of mirrors, oriented generally at 45-degree angles with respect to the window's plane so as to fold the optical path, thereby allowing for an extended depth of field. The path is divided laterally so as to reach opposing lenses and image sensors, which face each other and are oriented along a lateral optical axis between sidewalls of the device. The sensors and lenses can be adapted to perform different parts of the overall vision system and/or code recognition process. The housing also provides illumination that fills the volume space. Illustratively, illumination is provided adjacent to the window in a ring having two rows for intermediate and long-range illumination of objects. Illumination of objects at or near the scanning window is provided by illuminators positioned along the sidewalls in a series of rows, these rows directed to avoid flooding the optical path. | 01-26-2012 |
20110317907 | Optimized Distribution of Machine Vision Processing - A system and method is provided for remotely analyzing machine vision data. An indication of a choice of vision software is sent from a first computer to a remote second computer. The second computer, using the selected vision software, processes image data to provide a result that is transmitted from the second computer to a designated location. | 12-29-2011 |
20110314385 | METHOD AND APPARATUS FOR PRODUCING GRAPHICAL MACHINE VISION CONTENT FOR DISTRIBUTION VIA A NETWORK - A method and system is provided for viewing machine vision information. The machine vision information includes machine vision data representing a sequence of machine vision processing steps. The machine vision information pertaining to a machine vision process on a given machine vision processor is produced. The machine vision information is displayed at a device remotely located from the given machine vision processor. A selection interface is provided on the device to allow a user to view the machine vision data corresponding to at least one stage of the machine vision processing. | 12-22-2011 |
20110211726 | SYSTEM AND METHOD FOR PROCESSING IMAGE DATA RELATIVE TO A FOCUS OF ATTENTION WITHIN THE OVERALL IMAGE - This invention provides a system and method for processing discrete image data within an overall set of acquired image data based upon a focus of attention within that image. The result of such processing is to operate upon a more limited subset of the overall image data to generate output values required by the vision system process. Such output value can be a decoded ID or other alphanumeric data. The system and method is performed in a vision system having two processor groups, along with a data memory that is smaller in capacity than the amount of image data to be read out from the sensor array. The first processor group is a plurality of SIMD processors and at least one general purpose processor, co-located on the same die with the data memory. A data reduction function operates within the same clock cycle as data-readout from the sensor to generate a reduced data set that is stored in the on-die data memory. At least a portion of the overall, unreduced image data is concurrently (in the same clock cycle) transferred to the second processor while the first processor transmits at least one region indicator with respect to the reduced data set to the second processor. The region indicator represents at least one focus of attention for the second processor to operate upon. | 09-01-2011 |
20110157389 | DISTRIBUTED VISION SYSTEM WITH MULTI-PHASE SYNCHRONIZATION - This invention provides a system and method for synchronization of vision system inspection results produced by each of a plurality of processors that includes a first bank (that can be a “master” bank) containing a master vision system processor and at least one slave vision system processor. At least a second bank (that can be one of a plurality of “slave” banks) contains a master vision system processor and at least one slave vision system processor. Each vision system processor in each bank generates results from an image acquired and processed in a given inspection cycle. The inspection cycle can be based on an external trigger or other trigger signal, and it can enable some or all of the processors/banks to acquire and process images at a given time/cycle. In a given cycle. each of the multiple banks can be positioned to acquire an image of a respective region of a plurality of succeeding regions on a moving line. A synchronization process (a) generates a unique identifier and that passes a trigger signal with the unique identifier associated with the master processor in the first bank to each of the slave processor in the master bank and each of the master and slave processor and (b) receives consolidated results via the master processor of the second bank, having the unique identifier and consolidated results from the results from the first bank. The process then (c) consolidates the results for transmission to a destination if the results are complete and the unique identifier of each of the results is the same. | 06-30-2011 |
20110157373 | SYSTEM AND METHOD FOR RUNTIME DETERMINATION OF CAMERA MISCALIBRATION - This invention provides a system and method for runtime determination (self-diagnosis) of camera miscalibration (accuracy), typically related to camera extrinsics, based on historical statistics of runtime alignment scores for objects acquired in the scene, which are defined based on matching of observed and expected image data of trained object models. This arrangement avoids a need to cease runtime operation of the vision system and/or stop the production line that is served by the vision system to diagnose if the system's camera(s) remain calibrated. Under the assumption that objects or features inspected by the vision system over time are substantially the same, the vision system accumulates statistics of part alignment results and stores intermediate results to be used as indicator of current system accuracy. For multi-camera vision systems, cross validation is illustratively employed to identify individual problematic cameras. The system and method allows for faster, less-expensive and more-straightforward diagnosis of vision system failures related to deteriorating camera calibration. | 06-30-2011 |
20110063459 | SYSTEM AND METHOD FOR ACQUIRING A STILL IMAGE FROM A MOVING IMAGE - This invention provides a system and method captures a moving image of a scene that can be more readily de-blurred as compared to images captured through the above-referenced and other known methods operating on an equivalent exposure-time interval. Rather than stopping and starting the integration of light measurement during the exposure-time interval, photo-generated current is switched between multiple charge storage sites in accordance with a temporal switching pattern that optimizes the conditioning of the solution to the inverse blur transform. By switching the image intensity signal between storage sites all of the light energy available during the exposure-time interval is transduced to electronic charge and captured to form a temporally decomposed representation of the moving image. As compared to related methods that discard approximately half of the image intensity signal available over an equivalent exposure-time interval, such a temporally decomposed image is a far more complete representation of the moving image and more effectively de-blurred using simple linear de-convolution techniques. | 03-17-2011 |
20110058730 | IMAGE PREPROCESSING FOR PROBE MARK INSPECTION - Digital image processing methods are applied to an image of a semiconductor interconnection pad to preprocess the image prior to an inspection or registration. An image of a semiconductor pads exhibiting spatial patterns from structure, texture or features are filtered without affecting features in the image not associated with structure or texture. The filtered image is inspected in a probe mark inspection operation. | 03-10-2011 |
20100318936 | HUMAN-MACHINE-INTERFACE AND METHOD FOR MANIPULATING DATA IN A MACHINE VISION SYSTEM - This invention provides a Graphical User Interface (GUI) that operates in connection with a machine vision detector or other machine vision system, which provides a highly intuitive and industrial machine-like appearance and layout. The GUI includes a centralized image frame window surrounded by panes having buttons and specific interface components that the user employs in each step of a machine vision system set up and run procedure. One pane allows the user to view and manipulate a recorded filmstrip of image thumbnails taken in a sequence, and provides the filmstrip with specialized highlighting (colors or patterns) that indicate useful information about the underlying images. The programming of logic is performed using a programming window that includes a ladder logic arrangement. | 12-16-2010 |
20100200660 | SYSTEM AND METHOD FOR CAPTURING AND DETECTING SYMBOLOGY FEATURES AND PARAMETERS - This invention provides a system and method for capturing, detecting and extracting features of an ID, such as a 1D barcode, that employs an efficient processing system based upon a CPU-controlled vision system on a chip (VSoC) architecture, which illustratively provides a linear array processor (LAP) constructed with a single instruction multiple data (SIMD) architecture in which each pixel of the rows of the pixel array are directed to individual processors in a similarly wide array. The pixel data are processed in a front end (FE) process that performs rough finding and tracking of regions of interest (ROIs) that potentially contain ID-like features. The ROI-finding process occurs in two parts so as to optimize the efficiency of the LAP in neighborhood operations—a row-processing step that occurs during image pixel readout from the pixel array and an image-processing step that occurs typically after readout occurs. The relative motion of the ID-containing ROI with respect to the pixel array is tracked and predicted. An optional back end (BE) process employs the predicted ROI to perform feature-extraction after image capture. The feature extraction derives candidate ID features that are verified by a verification step that confirms the ID, creates a refined ROI, angle of orientation and feature set. These are transmitted to a decoding processor or other device. | 08-12-2010 |
20100176319 | MODULAR FOCUS SYSTEM FOR IMAGE BASED CODE READERS (AS AMENDED) - A modular focus system for image based code readers includes swappable lens attachments enables fixed focus, manual focus, and variable focus operation from a single reader. A manual focus lens cap includes a manually adjustable focus ring to change the focus of the reader. A variable focus lens module includes a liquid lens that is manipulated by a voltage delivered via a pair of electrodes to adjust the focus of the reader. The lens attachments can be swapped out and replaced as needed. | 07-15-2010 |
20100166294 | SYSTEM AND METHOD FOR THREE-DIMENSIONAL ALIGNMENT OF OBJECTS USING MACHINE VISION - This invention provides a system and method for determining the three-dimensional alignment of a modeledobject or scene. After calibration, a 3D (stereo) sensor system views the object to derive a runtime 3D representation of the scene containing the object. Rectified images from each stereo head are preprocessed to enhance their edge features. A stereo matching process is then performed on at least two (a pair) of the rectified preprocessed images at a time by locating a predetermined feature on a first image and then locating the same feature in the other image. 3D points are computed for each pair of cameras to derive a 3D point cloud. The 3D point cloud is generated by transforming the 3D points of each camera pair into the world 3D space from the world calibration. The amount of 3D data from the point cloud is reduced by extracting higher-level geometric shapes (HLGS), such as line segments. Found HLGS from runtime are corresponded to HLGS on the model to produce candidate 3D poses. A coarse scoring process prunes the number of poses. The remaining candidate poses are then subjected to a further more-refined scoring process. These surviving candidate poses are then verified by, for example, fitting found 3D or 2D points of the candidate poses to a larger set of corresponding three-dimensional or two-dimensional model points, whereby the closest match is the best refined three-dimensional pose. | 07-01-2010 |
20100155477 | Fast Vision System - A method and apparatus for performing a vision process using a camera having a multi-focus lens having a lens field of view where the lens can be set at different focus positions the method comprising the steps of positioning at least one of the camera and an item to be imaged so the lens field of view is directed at the item to be imaged, obtaining a plurality of images where each image is obtained with the lens focus at a different position and after each image is obtained, attempting to perform the machine vision process using the image irrespective of whether or not the lens was focused when the image was obtained. | 06-24-2010 |
20090273668 | METHOD FOR SETTING PARAMETERS OF A VISION DETECTOR USING PRODUCTION LINE INFORMATION - Disclosed are systems and methods for setting various operating parameters of a vision detector from production line information that can be supplied by a manufacturing technician who is not skilled in the art of the invention. These operating parameters include shutter time, video gain, idle time, frame count, and locator search range. The production line information includes line speed, field of view size, direction of motion, and object spacing. | 11-05-2009 |
20090257621 | Method and System for Dynamic Feature Detection - Disclosed are methods and systems for dynamic feature detection of physical features of objects in the field of view of a sensor. Dynamic feature detection substantially reduces the effects of accidental alignment of physical features with the pixel grid of a digital image by using the relative motion of objects or material in and/or through the field of view to capture and process a plurality of images that correspond to a plurality of alignments. Estimates of the position, weight, and other attributes of a feature are based on an analysis of the appearance of the feature as it moves in the field of view and appears at a plurality of pixel grid alignments. The resulting reliability and accuracy is superior to prior art static feature detection systems and methods. | 10-15-2009 |
20090121027 | SYSTEM AND METHOD FOR READING PATTERNS USING MULTIPLE IMAGE FRAMES - This invention provides a system and method for decoding symbology that contains a respective data set using multiple image frames of the symbol, wherein at least some of those frames can have differing image parameters (for example orientation, lens zoom, aperture, etc.) so that combining the frames with an illustrative multiple image application allows the most-readable portions of each frame to be stitched together. And unlike prior systems which may select one “best” image, the illustrative system method allows this stitched image to form a complete, readable image of the underlying symbol. In an illustrative embodiment the system and method includes an imaging assembly that acquires multiple image frames of the symbol in which some of those image frames have discrete, differing image parameters from others of the frames. A processor, which is operatively connected to the imaging assembly processes the plurality of acquired image frames of the symbol to decode predetermined code data from at least some of the plurality of image frames, and to combine the predetermined code data from the at least some of the plurality of image frames to define a decodable version of the data set represented by the symbol. | 05-14-2009 |
20090074249 | SYSTEM AND METHOD FOR TRAFFIC SIGN RECOGNITION - This invention provides a vehicle-borne system and method for traffic sign recognition that provides greater accuracy and efficiency in the location and classification of various types of traffic signs by employing rotation and scale-invariant (RSI)-based geometric pattern-matching on candidate traffic signs acquired by a vehicle-mounted forward-looking camera and applying one or more discrimination processes to the recognized sign candidates from the pattern-matching process to increase or decrease the confidence of the recognition. These discrimination processes include discrimination based upon sign color versus model sign color arrangements, discrimination based upon the pose of the sign candidate versus vehicle location and/or changes in the pose between image frames, and/or discrimination of the sign candidate versus stored models of fascia characteristics. The sign candidates that pass with high confidence are classified based upon the associated model data and the drive/vehicle is informed of their presence. In an illustrative embodiment, a preprocess step converts a color image of the sign candidates into a grayscale image in which the contrast between sign colors is appropriate enhanced to assist the pattern-matching process. | 03-19-2009 |
20090003722 | METHODS FOR LOCATING AND DECODING DISTORTED TWO-DIMENSIONAL MATRIX SYMBOLS - A method is presented for processing an image of a two-dimensional (2D) matrix symbol having a plurality of data modules and a discontinuous finder pattern, each distorted by “donut effects”. A resulting processed image contains an image of the 2D matrix symbol having a continuous finder pattern suitable for conventional 2D matrix symbol locating techniques, and having a plurality of data modules, each data module having a center more truly representative of intended data, and suitable for conventional 2D matrix symbol sampling and decoding. The method includes sharpening the distorted image of the 2D matrix symbol to increase a difference between low frequency and high frequency image feature magnitudes, thereby providing a sharpened image, and smoothing the sharpened image using a moving window over the sharpened image so as to provide a smoothed image, the moving window and a module of the 2D matrix code being of substantially similar size. | 01-01-2009 |
20080310676 | Method and System for Optoelectronic Detection and Location of Objects - Disclosed are methods and systems for optoelectronic detection and location of moving objects. The disclosed methods and systems capture one-dimensional images of a field of view through which objects may be moving, make measurements in those images, select from among those measurements those that are likely to correspond to objects in the field of view, make decisions responsive to various characteristics of the objects, and produce signals that indicate those decisions. The disclosed methods and systems provide excellent object discrimination, electronic setting of a reference point, no latency, high repeatability, and other advantages that will be apparent to one of ordinary skill in the art. | 12-18-2008 |
20080309920 | Method and System for Optoelectronic Detection and Location of Objects - Disclosed are methods and systems for optoelectronic detection and location of moving objects. The disclosed methods and systems capture one-dimensional images of a field of view through which objects may be moving, make measurements in those images, select from among those measurements those that are likely to correspond to objects in the field of view, make decisions responsive to various characteristics of the objects, and produce signals that indicate those decisions. The disclosed methods and systems provide excellent object discrimination, electronic setting of a reference point, no latency, high repeatability, and other advantages that will be apparent to one of ordinary skill in the art. | 12-18-2008 |
20080304705 | SYSTEM AND METHOD FOR SIDE VISION DETECTION OF OBSTACLES FOR VEHICLES - This invention provides a system and method for object detection and collision avoidance for objects and vehicles located behind the cab or front section of an elongated, and possibly tandem, vehicle. Through the use of narrow-baseline stereo vision that can be vertically oriented relative to the ground/road surface, the system and method can employ relatively inexpensive cameras, in a stereo relationship, on a low-profile mounting, to perform reliable detection with good range discrimination. The field of detection is sufficiently behind and aside the rear area to assure an adequate safety zone in most instances. Moreover, this system and method allows all equipment to be maintained on the cab of a tandem vehicle, rather than the interchangeable, and more-prone-to-damage cargo section and/or trailer. One or more cameras can be mounted on, or within, the mirror on each side, on aerodynamic fairings or other exposed locations of the vehicle. Image signals received from each camera can be conditioned before they are matched and compared for disparities viewed above the ground surface, and according to predetermined disparity criteria. | 12-11-2008 |
20080298672 | SYSTEM AND METHOD FOR LOCATING A THREE-DIMENSIONAL OBJECT USING MACHINE VISION - This invention provides a system and method for determining position of a viewed object in three dimensions by employing 2D machine vision processes on each of a plurality of planar faces of the object, and thereby refining the location of the object. First a rough pose estimate of the object is derived. This rough pose estimate can be based upon predetermined pose data, or can be derived by acquiring a plurality of planar face poses of the object (using, for example multiple cameras) and correlating the corners of the trained image pattern, which have known coordinates relative to the origin, to the acquired patterns. Once the rough pose is achieved, this is refined by defining the pose as a quaternion (a, b, c and d) for rotation and a three variables (x, y, z) for translation and employing an iterative weighted, least squares error calculation to minimize the error between the edgelets of trained model image and the acquired runtime edgelets. The overall, refined/optimized pose estimate incorporates data from each of the cameras' acquired images. Thereby, the estimate minimizes the total error between the edgelets of each camera's/view's trained model image and the associated camera's/view's acquired runtime edgelets. A final transformation of trained features relative to the runtime features is derived from the iterative error computation. | 12-04-2008 |